Activation Mechanism of Ammonium Fluoride in Facile Synthesis of Hydrated Silica Derived from Ferronickel Slag-Leaching Residue.

A novel process for the synthesis of hydrated silica derived from ferronickel slag (FNS)-leaching residue was proposed in this study. The products of the purification of hydrated silica with 99.68% grade and 95.11% recovery can be obtained through ammonium fluoride (NH4F) roasting, followed by the process of water leaching, ammonia precipitating, and acid cleaning under the optimized conditions. The effects of NH4F mass ratio, roasting temperature, and roasting time on the water-leaching efficiency were investigated in detail. The thermodynamic and X-ray diffraction analyses indicated that the amorphous silica in FNS-leaching residue was converted to water-soluble fluoride salts ((NH4)2SiF6) during the roasting process, which are also supported by the scanning electron microscopy and thermogravimetry analyses. The Si-O bonds in amorphous silica could be effectively broken through the ammonium fluoride activation during a low-temperature roasting process. This work provides a meaningful reference for further studies on the facile synthesis of hydrated silica with similar mineral compositions.

Facile Route for Effective Separation and Full-Scale Recycling of Fly Ash and Unburned Carbon.

The synchronous production of high-quality unburned carbon concentrate and cleaned ash from high LOI (loss on ignition) fly ash without yielding secondary solid waste is a dilemma issue. In this study, a viable flotation process with one rougher and two cleaners is developed for simultaneously obtaining carbon concentrate with a yield of 18.00% and an ash content of 17.49% and cleaned ash with a yield of 82.00% and a LOI of 4.63% from fly ash, reaching 84.72% of combustible substance recovery and 80.66% of flotation perfection index. The characteristic analyses of the stage by stage releasing products using laser particle size analysis, XRF, XRD, and SEM-EDS demonstrate that the inevitable factors that lead to a remaining higher ash content in the one-step flotation carbon concentrate are the random entrainment of mineral particles in the size range of 0-20 µm, especially the quasi-colloidal parts within 0-12.5 µm and the weak selective collection of fine-grained conjoined granules in the size range of 0-40 µm. Consequently, at least two cleaning steps are required for the effective separation of unburned carbon and ash. Furthermore, batch flotation test results show that diesel is superior to kerosene in the collection of unburned carbon, with an optimum dosage of 800 g/t; no. 2 oil acts more positively than MIBC for the separation of unburned carbon and ash, with an optimal dosing amount of 600 g/t; the optimum pulp concentration and flotation time are as follows: 100 g/L and 3.5 min for the rougher, 45 g/L and 2 min for the first cleaning, and 30 g/L and 3 min for the second cleaning. This study provides an economically feasible technological solution for the full-scale recovery of high-LOI fly ash in one step and avoids the problem of secondary solid waste that would have been generated in previous studies.

Synergistic Activation of Electric Furnace Ferronickel Slag by Mechanical Grinding and Chemical Activators to Prepare Cementitious Composites.

The use of electric furnace ferronickel slag (FNS) as a supplementary cementitious material is the current focus of research. This study investigates the effect of mechanical grinding and chemical additives on the activity excition of FNS, as well as the associated synergistic mechanisms. This study shows that the addition of triethanolamine (TEA) increases the fine-grained content in FNS powder, which facilitates the depolymerization of FNS and the early hydration of aluminum tricalcium. Furthermore, the addition of Ca(OH)2 raises the alkalinity of the cementitious system, which promotes the availability of Ca2+ ions and accelerates the hydration process, resulting in the generation of additional hydration products. The enhancement of late hydration of C3S by TEA and its combination with the secondary hydration of Ca2+ at high alkalinity are the pivotal factors to improve the strength of cementitious composite. A mixture of FNS and 0.03% TEA is subjected to grinding for 90 min, using the obtained micropowder which replaces 20% of the cement, and subsequently, after being excited with 3% Ca(OH)2, the FNS micropowder reaches the quality standards of S95 slag powder. It is worth remarking that the micropowder prepared by mixing FNS with 3% Ca(OH)2 and 0.03% TEA and grinding it for 81 min also meets the S95 standard for slag powder. The larger dosage of FNS in cement is supported by the observed synergy between TEA and Ca(OH)2. This research will provide valuable insights for the expanded application of FNS in construction materials.