Enhanced Adsorption of Epoxy-Functional Nanoparticles onto Stainless Steel Significantly Reduces Friction in Tribological Studies.

Epoxy-functional sterically-stabilized diblock copolymer nanoparticles (ca. 27 nm) are prepared via RAFT dispersion polymerization in mineral oil. Nanoparticle adsorption onto stainless steel is examined using a quartz crystal microbalance. Incorporating epoxy groups within the steric stabilizer chains results in a two-fold increase in the adsorbed amount, Γ, at 20 °C (7.6 mg m-2 ) compared to epoxy-core functional nanoparticles (3.7 mg m-2 ) or non-functional nanoparticles (3.8 mg m-2 ). A larger difference in Γ is observed at 40 °C; this suggests chemical adsorption of the nanoparticles rather than merely physical adsorption. A remarkable near five-fold increase in Γ is observed for ca. 50 nm epoxy-functional nanoparticles compared to non-functional nanoparticles (31.3 vs. 6.4 mg m-2 , respectively). Tribological studies confirm that chemical adsorption of the latter epoxy-functional nanoparticles leads to a significant reduction in friction between 60 °C and 120 °C.

Time-resolved small-angle neutron scattering studies of the thermally-induced exchange of copolymer chains between spherical diblock copolymer nanoparticles prepared via polymerization-induced self-assembly.

Sterically-stabilized diblock copolymer nanoparticles (a.k.a. micelles) are prepared directly in non-polar media via polymerization-induced self-assembly (PISA). More specifically, a poly(lauryl methacrylate) chain transfer agent is chain-extended via reversible addition-fragmentation chain transfer (RAFT) dispersion polymerization of methyl methacrylate (MMA) to form sterically-stabilized spheres at 20% w/w solids in n-dodecane at 90 °C. Both fully hydrogenous (PLMA39-PMMA55 and PLMA39-PMMA94) and core-deuterated (PLMA39-d8PMMA57 and PLMA39-d8PMMA96) spherical nanoparticles with mean core diameters of approximately 20 nm were prepared using this protocol. After diluting each dispersion in turn to 1.0% w/w with n-dodecane, small-angle X-ray scattering studies confirmed essentially no change in spherical nanoparticle diameter after thermal annealing at 150 °C. Time-resolved small angle neutron scattering was used to examine whether copolymer chain exchange occurs between such nanoparticles at elevated temperatures. Copolymer chain exchange for a binary mixture of PLMA39-PMMA55 and PLMA39-d8PMMA57 nanoparticles produced hybrid (mixed) cores containing both PMMA55 and d8PMMA57 blocks within 3 min at 150 °C. In contrast, a binary mixture of PLMA39-PMMA94 and PLMA39-d8PMMA96 nanoparticles required 8 min at this temperature before no further reduction in neutron scattering intensity could be observed. These observations suggest that the rate of copolymer chain exchange depends on the degree of polymerization of the core-forming block. Relatively slow copolymer chain exchange was also observed at 80 °C, which is below the Tg of the core-forming PMMA block as determined by DSC studies. These observations confirm rapid exchange of individual copolymer chains between sterically-stabilized nanoparticles at elevated temperature. The implications of these findings are briefly discussed in the context of PISA, which is a powerful technique for the synthesis of sterically-stabilized nanoparticles.

Determination of Effective Particle Density for Sterically Stabilized Carbon Black Particles: Effect of Diblock Copolymer Stabilizer Composition.

Two poly(styrene-b-hydrogenated isoprene) (PS-PEP) copolymers and a poly(styrene-b-hydrogenated butadiene) (PS-PB) diblock copolymer of differing polystyrene content (20, 28 or 35 mol %) and molecular weight (117-183 kg mol(-1)) are examined. These copolymers form star-like micelles in n-dodecane, as judged by TEM, DLS, and SAXS studies. At ambient temperature, such micelles are known to adsorb intact onto a model colloidal substrate such as carbon black, conferring a high degree of dispersion (Growney, D. J.; Mykhaylyk, O. O.; Armes, S. P. Langmuir 2014, 30, 6047). Isotherms for micellar adsorption on carbon black at 20 °C are constructed using a supernatant depletion assay based on UV spectroscopy by utilizing the aromatic chromophore in the polystyrene block. Perhaps surprisingly, the diblock copolymer with the lowest polystyrene content has the strongest affinity for the carbon black particles. Assuming that the star-like diblock copolymer micelles adsorb onto carbon black to form hemi-micelles with a stabilizer layer thickness equal to the mean micelle radius, the effective particle density of the resulting sterically stabilized carbon black particles in n-dodecane can be estimated from the SAXS micelle dimensions based on geometric considerations. As an approximation, a spherical core-shell morphology was assumed, and the primary grain size of the carbon black particles was determined to be 74 nm diameter as judged by BET surface area analysis. Using this approach, effective particle densities of 0.90, 0.91, and 0.92 g cm(-3) were calculated for sterically stabilized carbon black particles prepared using the PS-PB20, PS-PEP28, and PS-PEP35 diblock copolymers, respectively. These densities are significantly lower than that of carbon black (1.89 g cm(-3)), which indicates that the sterically stabilized carbon black particles are substantially solvated. Since the rate of sedimentation of the sterically stabilized carbon black particles depends on the density difference between the effective particle density and that of n-dodecane (0.75 g cm(-3)), particle size analysis via analytical centrifugation incurs large sizing errors unless the above corrected effective particle densities are utilized. This is important because analytical centrifugation is a highly convenient technique for assessing the relative degree of dispersion of sterically stabilized carbon black particles, which are utilized to inkjet inks and coatings formulations.

Is Carbon Black a Suitable Model Colloidal Substrate for Diesel Soot?

Soot formation in diesel engines is known to cause premature engine wear. Unfortunately, genuine diesel soot is expensive to generate, so carbon blacks are often used as diesel soot mimics. Herein, the suitability of a commercial carbon black (Regal 250R) as a surrogate for diesel soot dispersed in engine base oil is examined in the presence of two commonly used polymeric lubricant additives. The particle size, morphology, and surface composition of both substrates are assessed using BET surface area analysis, TEM, and XPS. The extent of adsorption of a poly(ethylene-co-propylene) (dOCP) statistical copolymer or a polystyrene-block-poly(ethylene-co-propylene) (PS-PEP) diblock copolymer onto carbon black or diesel soot from n-dodecane is compared indirectly using a supernatant depletion assay technique via UV spectroscopy. Thermogravimetric analysis is also used to directly determine the extent of copolymer adsorption. Degrees of dispersion are examined using optical microscopy, TEM, and analytical centrifugation. SAXS studies reveal some structural differences between carbon black and diesel soot particles. The mean radius of gyration determined for the latter is significantly smaller than that calculated for the former, and in the absence of any copolymer, diesel soot suspended in n-dodecane forms relatively loose mass fractals compared to carbon black. SAXS provides evidence for copolymer adsorption and indicates that addition of either copolymer transforms the initially compact agglomerates into relatively loose aggregates. Addition of dOCP or PS-PEP does not significantly affect the structure of the carbon black primary particles, with similar results being observed for diesel soot. In favorable cases, remarkably similar data can be obtained for carbon black and diesel soot when using dOCP and PS-PEP as copolymer dispersants. However, it is not difficult to identify simple copolymer-particle-solvent combinations for which substantial differences can be observed. Such observations are most likely the result of dissimilar surface chemistries, which can profoundly affect the colloidal stability.

Micellization and adsorption behavior of a near-monodisperse polystyrene-based diblock copolymer in nonpolar media.

The micellar self-assembly behavior of a near-monodisperse polystyrene-hydrogenated polyisoprene (PS-PEP) diblock copolymer is examined in non-polar media (either n-heptane or n-dodecane). Direct dissolution of this diblock copolymer leads to the formation of relatively large polydisperse colloidal aggregates that are kinetically frozen artifacts of the solid-state copolymer morphology. Dynamic light scattering (DLS) and transmission electron microscopy studies indicate that heating such copolymer dispersions up to 90-110 °C leads to a structural rearrangement, with the generation of relatively small, well-defined spherical micelles that persist on cooling to 20 °C. Variable temperature (1)H NMR studies using deuterated n-alkanes confirm that partial solvation (plasticization) of the polystyrene micelle cores occurs on heating. This increased mobility of the core-forming polystyrene chains is consistent with the evolution from a kinetically-trapped to a thermodynamically-favored copolymer morphology via exchange of individual copolymer chains, which are observed by DLS. These micellar self-assembly observations are also consistent with small-angle X-ray scattering (SAXS) studies, which indicate the formation of star-like micelles in n-heptane, with a mean polystyrene core diameter of about 20 nm and an overall diameter (core plus corona) of about 80 nm. Micelle dissociation occurs on addition of chloroform, which is a good solvent for both blocks. Finally, physical adsorption of this PS-PEP diblock copolymer onto a model colloidal substrate (carbon black) has been confirmed using X-ray photoelectron spectroscopy. A Langmuir-type adsorption isotherm has been constructed using a supernatant depletion assay based on UV spectroscopy analysis of the aromatic chromophore in the polystyrene block. Comparable results were obtained using thermogravimetric analysis to directly determine the amount of adsorbed copolymer. Based on the maximum adsorbed amounts observed at 20 °C, these studies strongly suggest that individual PS-PEP copolymer chains adsorb onto carbon black from chloroform, whereas micellar adsorption occurs from n-alkanes.

Microgel colloidosomes based on pH-responsive poly(tert-butylaminoethyl methacrylate) latexes.

Emulsion copolymerization of 2-(tert-butylamino)ethyl methacrylate (TBAEMA) with divinylbenzene (DVB) cross-linker in the presence of monomethoxy-capped poly(ethylene glycol) methacrylate (PEGMA) at 70 °C afforded sterically stabilized poly[2-(tert-butylamino)ethyl methacrylate] (PTBAEMA) latexes at 10% solids at pH 9. Such particles proved to be an effective Pickering emulsifier at pH 10 for both n-dodecane and n-hexane. (1)H NMR spectroscopy was used to follow the model reaction between the secondary amine of the TBAEMA monomer and the isocyanate groups of tolylene 2,4-diisocyanate-terminated poly(propylene glycol) (PPG-TDI). Cross-linking the PTBAEMA latex particles adsorbed at the n-dodecane/water interface using this oil-soluble PPG-TDI cross-linker at around 0 (o)C led to robust colloidosomes that survived an acid challenge. This resistance to demulsification was confirmed via laser diffraction studies following an in situ switch from pH 10 to 3, since no change was observed in either the oil droplet size or concentration (compared to non-cross-linked PTBAEMA-stabilized Pickering emulsions). Such PTBAEMA colloidosomes survived removal of the internal oil phase on washing with excess ethanol. However, because ethanol is a good solvent for the PTBAEMA chains, imaging the ethanol-treated colloidosomes via electron microscopy proved rather problematic due to partial film formation. Therefore, a series of TBAEMA/styrene copolymer latexes (comprising 10, 30, 50, or 60 mol % styrene) were prepared via emulsion copolymerization at 70 °C in the presence of DVB and PEGMA. The higher glass transition temperatures exhibited by these copolymer particles (and their greater resistance to ethanol swelling) enabled better-quality electron microscopy images to be obtained. The presence of nitrogen atoms at the surface of these copolymer latex particles was confirmed via X-ray photoelectron spectroscopy studies; these secondary amine groups allow covalent cross-linking via PPG-TDI when adsorbed at the surface of n-dodecane droplets at TBAEMA comonomer contents as low as 40 mol %. After removal of the n-hexane oil phase by evaporation, fluorescence microscopy studies indicate that these colloidosomes undergo collapse in their latex form at pH 10 but regain their original spherical morphology in their cationic microgel form at pH 3.5.

Tuning the Glass Transition Temperature of a Core-Forming Block during Polymerization-Induced Self-Assembly: Statistical Copolymerization of Lauryl Methacrylate with Methyl Methacrylate Provides Access to Spheres, Worms, and Vesicles.

A series of poly(lauryl methacrylate)-poly(methyl methacrylate-stat-lauryl methacrylate) (PLMA x -P(MMA-stat-LMA) y ) diblock copolymer nanoparticles were synthesized via RAFT dispersion copolymerization of 90 mol % methyl methacrylate (MMA) with 10 mol % lauryl methacrylate (LMA) in mineral oil by using a poly(lauryl methacrylate) (PLMA) precursor with a mean degree of polymerization (DP) of either 22 or 41. In situ 1H NMR studies of the copolymerization kinetics suggested an overall comonomer conversion of 94% within 2.5 h. GPC analysis confirmed a relatively narrow molecular weight distribution (M w/M n ≤ 1.35) for each diblock copolymer. Recently, we reported an unexpected morphology constraint when targeting PLMA22-PMMA y nano-objects in mineral oil, with the formation of kinetically trapped spheres being attributed to the relatively high glass transition temperature (T g) of the PMMA block. Herein we demonstrate that this limitation can be overcome by (i) incorporating 10 mol % LMA into the core-forming block and (ii) performing such syntheses at 115 °C. This new strategy produced well-defined spheres, worms, or vesicles when using the same PLMA22 precursor. Introducing the LMA comonomer not only enhances the mobility of the core-forming copolymer chains by increasing their solvent plasticization but also reduces their effective glass transition temperature to well below the reaction temperature. Copolymer morphologies were initially assigned via transmission electron microscopy (TEM) studies and subsequently confirmed via small-angle X-ray scattering analysis. The thermoresponsive behavior of PLMA22-P(0.9MMA-stat-0.1LMA)113 worms and PLMA22-P(0.9MMA-stat-0.1LMA)228 vesicles was also studied by using dynamic light scattering (DLS) and TEM. The former copolymer underwent a worm-to-sphere transition on heating from 20 to 170 °C while a vesicle-to-worm transition was observed for the latter. Such thermal transitions were irreversible at 0.1% w/w solids but proved to be reversible at 20% w/w solids.