Substrate-embedded metal meshes for ITO-free organic light emitting diodes.

Organic light-emitting diodes (OLEDs) have great potential for use in large-area display and lighting applications, but their widespread adoption for large areas is hindered by the high cost and insufficient performance of indium tin oxide (ITO) anodes. In this study, we introduce an alternative anode material - a silver mesh embedded in glass - to facilitate production of large-area OLEDs. We present a facile, scalable manufacturing technique to create high aspect ratio micromeshes embedded in glass to provide the planar geometry needed for OLED layers. Our phosphorescent green OLEDs achieve a current efficiency of 51.4 cd/A at 1000 cd/m2 and reach a slightly higher external quantum efficiency compared to a standard ITO/glass reference sample. Notably, these advancements are achieved without any impact on the viewing angle of the OLEDs. These findings represent a promising advancement towards ITO-free, high-efficiency OLEDs for various high performance, large-area applications, such as lighting and displays.

Black silicon spacing effect on bactericidal efficacy against gram-positive bacteria.

The morphology of regular and uniform arrays of black silicon structures was evaluated for bactericidal efficacy against gram-positive, non-motileStaphylococcusepidermidis(S.epidermidis). In this study, uniform and regular arrays of black silicon structures were fabricated using nanosphere lithography and deep reactive ion etching. The effects of nanomorphology on bacterial killing were systematically evaluated using silicon nanostructures with pitches ranging from 300 to 1400 nm pitch on spherical cocci approximately 500 to 1000 nm in diameter. Our results show that nanostructure morphology factors such as height and roughness do not directly determine bactericidal efficacy. Instead, the spacing between nanostructures plays a crucial role in determining how bacteria are stretched and lysed. Nanostructures with smaller pitches are more effective at killing bacteria, and an 82 ± 3% enhancement in bactericidal efficacy was observed for 300 nm pitch nanoneedles surface compared to the flat control substrates.

Detailed balance analysis of vertical GaAs nanowire array solar cells: exceeding the Shockley Queisser limit.

We performed detailed balance analysis using rigorous coupled-wave analysis (RCWA) on vertical GaAs nanowire (NW) arrays. Both freestanding NW arrays as well as NW arrays on a perfect back reflector are assessed. Both types of vertical NW arrays demonstrate efficiencies that exceed the Shockley Queisser (SQ) or radiative efficiency limit when the NWs are sufficiently long. The use of a back reflector enhances the efficiency of NW solar cells by increasing solar absorption and suppressing emission from the backside of the solar cell. We study the light trapping and material reduction advantages of NWs. Furthermore, we compare simulations that evaluate detailed balance efficiency with ultimate efficiency and show that ultimate efficiency studies can determine near-optimal solar cells while vastly reducing the number of simulations that need to be performed. While open circuit voltages above the radiative limit can be achieved, tradeoffs with short circuit current must be carefully considered. We also compare our simulation results to other claims in the literature that NWs are capable of exceeding the SQ limit.

Bayesian optimization of nanophotonic electromagnetic shielding with very high visible transparency.

Transparent electromagnetic interference (EMI) shielding is needed in many optoelectronic applications to protect electronic devices from surrounding radiation while allowing for high visible light transmission. However, very high transmission (over 92.5%), high EMI shielding efficiency (over 30 dB) structures have yet to be achieved in the literature. Bayesian optimization is used to optimize different nanophotonic structures for high EMI shielding efficiency (SE) and high visible light transmission (T¯ v i s ). Below 90% average visible light transmission, sandwich structures consisting of high index dielectric/silver/high index dielectric films are determined to be optimal, where they are able to achieve 43.1 dB SE and 90.0% T¯ v i s . The high index of refraction dielectric layers reduce absorption losses in the silver and can be engineered to provide for antireflection through destructive interference. However, for optimal EMI shielding with T¯ v i s above 90%, the reflection losses at the air/dielectric interfaces need to be further reduced. Optimized double sided nanocone sandwich structures are determined to be best where they can achieve 41.2 dB SE and 90.8% T¯ v i s as well as 35.6 dB SE and 95.1% T¯ v i s . K-means clustering is utilized to show the performance of characteristic near-Pareto optimal structures. Double sided nanocone structures are shown to exhibit omnidirectional visible transmission with SE = 35.6 dB and over 85% T¯ v i s at incidence angles of 70 ∘.

Surface nanostructuring of alkali-aluminosilicate Gorilla display glass substrates using a maskless process.

This paper reports on the formation of moth-eye nanopillar structures on surfaces of alkali-aluminosilicate Gorilla glass substrates using a self-masking plasma etching method. Surface and cross-section chemical compositions studies were carried out to study the formation of the nanostructures. CFxinduced polymers were shown to be the self-masking material during plasma etching. The nanostructures enhance transmission at wavelengths over 525 nm may be utilized for fluid-induced switchable haze. Additional functionalities associated with nanostructures may be realized such as self-cleaning, anti-fogging, and stain-resistance.

Flexible nanograss with highest combination of transparency and haze for optoelectronic plastic substrates.

Transparent polymer substrates have recently received increased attention for various flexible optoelectronic devices. Optoelectronic applications such as solar cells and light emitting-diodes would benefit from substrates with both high transparency and high haze, which increase how much light scatters into or out of the underlying photoactive layers. In this letter, we demonstrate a new flexible nanograss plastic substrate that displays the highest combination of transparency and haze in the literature for polyethylene terephthalate (PET). As opposed to other nanostructures that increase haze at the expense of transparency, our nanograss demonstrates the potential to improve both haze and transparency. Furthermore, the monolithic nanograss may be fabricated in a facile scalable maskless reactive ion etching process without the need for additional lithography or synthesis of nanostructures. Our 9 µm height nanograss sample exhibits a transparency and haze of 92.4% and 89.4%, respectively, and our 34 µm height nanograss displays a transparency and haze of 91.0% and 97.1%, respectively. We also performed durability experiments that demonstrate these nanostructured PET substrates are robust from bending and show similar transmission and haze values after 5000 cycles of bending.

Engineering inverse woodpile and woodpile photonic crystal solar cells for light trapping.

We demonstrate that inverse woodpile and woodpile photonic crystal nanocrystalline silicon structures may be engineered for light trapping in solar cells. We use finite-difference tim-domain simulations to show that the geometry of these photonic crystals may be varied such that absorption in the infrared, visible, and ultraviolet parts of the spectrum may all be improved. The short-circuit current density and ultimate efficiency are also improved. We found a 77.1% and 106% absorption enhancement in the optimized inverse woodpile and woodpile structures respectively, compared to a nanocrystalline silicon thin film of the equivalent thickness. The inverse woodpile structures may be approximated as a thin film with effective index of refraction, whereas the woodpile structures exhibit resonances from the coupling of TE and TM leaky modes in the stacked cylinders. Woodpile photonic crystal structures exhibit improved performance compared to inverse woodpile structures over a range of equivalent thicknesses and incidence angles. The performance of woodpile structures is also generally insensitive to the diameter, pitch and number of layers, whereas inverse woodpile structures are much more sensitive to morphology.

Ultrathin compound semiconductor on insulator layers for high-performance nanoscale transistors.

Over the past several years, the inherent scaling limitations of silicon (Si) electron devices have fuelled the exploration of alternative semiconductors, with high carrier mobility, to further enhance device performance. In particular, compound semiconductors heterogeneously integrated on Si substrates have been actively studied: such devices combine the high mobility of III-V semiconductors and the well established, low-cost processing of Si technology. This integration, however, presents significant challenges. Conventionally, heteroepitaxial growth of complex multilayers on Si has been explored-but besides complexity, high defect densities and junction leakage currents present limitations in this approach. Motivated by this challenge, here we use an epitaxial transfer method for the integration of ultrathin layers of single-crystal InAs on Si/SiO(2) substrates. As a parallel with silicon-on-insulator (SOI) technology, we use 'XOI' to represent our compound semiconductor-on-insulator platform. Through experiments and simulation, the electrical properties of InAs XOI transistors are explored, elucidating the critical role of quantum confinement in the transport properties of ultrathin XOI layers. Importantly, a high-quality InAs/dielectric interface is obtained by the use of a novel thermally grown interfacial InAsO(x) layer (~1 nm thick). The fabricated field-effect transistors exhibit a peak transconductance of ~1.6 mS µm(-1) at a drain-source voltage of 0.5 V, with an on/off current ratio of greater than 10,000.

Uniform and ordered copper nanomeshes by microsphere lithography for transparent electrodes.

We report a comprehensive simulation and experimental study on the optical and electronic properties of uniform and ordered copper nanomeshes (Cu NMs) to determine their performance for transparent conductors. Our study includes simulations to determine the role of propagating modes in transmission and experiments that demonstrate a scalable, facile microsphere-based method to fabricate NMs on rigid quartz and flexible polyethylene terephthalate substrates. The fabrication method allows for precise control over NM morphology with near-perfect uniformity and long-range order over large areas on rigid substrates. Our Cu NMs demonstrate 80% diffuse transmission at 17 Ω/square on quartz, which is comparable to indium tin oxide. We also performed durability experiments that demonstrate these Cu NMs are robust from bending, heating, and abrasion.

Strong broadband absorption in GaAs nanocone and nanowire arrays for solar cells.

We studied the influence of geometric parameters on the optical absorption of gallium arsenide (GaAs) nanocone and nanowire arrays via finite difference time domain simulations. We optimized the structural parameters of the nanocone and nanowire arrays to maximize the ultimate efficiency across a range of lengths from 100 to 1000 nm. Nanocone arrays were found to have improved solar absorption, short-circuit current density, and ultimate efficiencies over nanowire arrays for a wide range of lengths. Detailed simulations reveal that nanocones have superior absorption due to reduced reflection from their smaller tip and reduced transmission from their larger base. Breaking the vertical mirror symmetry of nanowires results in a broader absorption spectrum such that overall efficiencies are enhanced for nanocones. We also evaluated the electric field intensity, carrier generation and angle-dependent optical properties of nanocones and nanowires. The carrier generation in nanocone arrays occurs away from the surface and is more uniform over the entire structure, which should result in less recombination losses than in nanowire arrays.

Designing metal hemispheres on silicon ultrathin film solar cells for plasmonic light trapping.

We systematically investigate the design of two-dimensional silver (Ag) hemisphere arrays on crystalline silicon (c-Si) ultrathin film solar cells for plasmonic light trapping. The absorption in ultrathin films is governed by the excitation of Fabry-Perot TEMm modes. We demonstrate that metal hemispheres can enhance absorption in the films by (1) coupling light to c-Si film waveguide modes and (2) exciting localized surface plasmon resonances (LSPRs). We show that hemisphere arrays allow light to couple to fundamental TEm and TMm waveguide modes in c-Si film as well as higher-order versions of these modes. The near-field light concentration of LSPRs also may increase absorption in the c-Si film, though these resonances are associated with significant parasitic absorption in the metal. We illustrate how Ag plasmonic hemispheres may be utilized for light trapping with 22% enhancement in short-circuit current density compared with that of a bare 100 nm thick c-Si ultrathin film solar cell.

Flexible Embedded Metal Meshes by Sputter-Free Crack Lithography for Transparent Electrodes and Electromagnetic Interference Shielding.

A facile and novel fabrication method is demonstrated for creating flexible poly(ethylene terephthalate) (PET)-embedded silver meshes using crack lithography, reactive ion etching (RIE), and reactive silver ink. The crack width and spacing in a waterborne acrylic emulsion polymer are controlled by the thickness of the polymer and the applied stress due to heating and evaporation. Our innovative fabrication technique eliminates the need for sputtering and ensures stronger adhesion of the metal meshes to the PET substrate. Crack trench depths over 5 µm and line widths under 5 µm have been achieved. As a transparent electrode, our flexible embedded Ag meshes exhibit a visible transmission of 91.3% and sheet resistance of 0.54 Ω/sq as well as 93.7% and 1.4 Ω/sq. This performance corresponds to figures of merit (σDC/σOP) of 7500 and 4070, respectively. For transparent electromagnetic interference (EMI) shielding, the metal meshes achieve a shielding efficiency (SE) of 42 dB with 91.3% visible transmission and an EMI SE of 37.4 dB with 93.7% visible transmission. We demonstrate the highest transparent electrode performance of crack lithography approaches in the literature and the highest flexible transparent EMI shielding performance of all fabrication approaches in the literature. These metal meshes may have applications in transparent electrodes, EMI shielding, solar cells, and organic light-emitting diodes.

The role of propagating modes in silver nanowire arrays for transparent electrodes.

Silver nanowires have been shown to demonstrate enhanced transmission and promising potential for next-generation transparent electrodes. In this paper, we systematically investigated the electrical and optical properties of 1D and 2D silver nanowire arrays as a function of diameter and pitch and compared their performance to that of silver thin films. Silver nanowires were found to exhibit enhanced transmission over thin films due to propagating resonance modes between nanowires. We evaluated the angular dependence and dispersion relation of these propagating modes and demonstrate that larger nanowire diameters and pitches are favored for achieving higher solar transmission at a particular sheet resistance. Silver nanowires may achieve achieve solar transmission > 90% with sheet resistances of a few Ω/sq and figure of merit σdc/σop > 1000.

Silver Meshes for Record-Performance Transparent Electromagnetic Interference Shielding.

We present a simulation and experimental study of silver meshes to determine their performance for transparent electromagnetic interference (EMI) shielding. Simulations were employed to study the effects of the silver mesh's width, pitch, and thickness on EMI shielding efficiency (SE) in the 8-18 GHz frequency range and transparency in the visible spectrum. We demonstrate a scalable, facile fabrication method that involves embedding meshes in glass by etching trenches in glass and filling and curing reactive particle-free silver ink in these trenches. Our silver meshes achieve 58.4 dB EMI SE with 83% visible light transmission and 48.3 dB EMI SE with 90.3% visible transmission. The combination of high-conductivity silver, small widths (1.3 to 5 µm), and large thicknesses (0.5 to 2.0 µm) enables the best performance of metal meshes as well as single-sided shielding materials for transparent EMI shielding, as reported in the literature.

Tunable and selective resonant absorption in vertical nanowires.

We demonstrate that vertical subwavelength diameter nanowires exhibit tunable and selective resonant absorption using numerical simulations and optical waveguide theory. Incident light on vertical nanowires only excites hybrid TM-dominant HE(1m) leaky modes due to symmetry matching requirements. The transverse resonances associated with these hybrid modes result in strong absorption enhancements that may be adjusted by changing the nanowire diameter. In particular, the fundamental HE(11) transverse resonance may be tuned across a wide range of wavelengths and is separated from that of the HE(12) mode by a large spectral gap, which is advantageous for wavelength selectivity. Leaky longitudinal resonances result in weaker absorption peaks at larger wavelengths. We further study the effect of incident light angle on the absorption spectra.

Enhanced absorption in silicon nanocone arrays for photovoltaics.

Silicon nanowire arrays have been shown to demonstrate light trapping properties and promising potential for next-generation photovoltaics. In this paper, we performed systematic and detailed simulation studies on the optical properties of silicon nanocone arrays as compared to nanowires arrays. Nanocone arrays were found to have significantly improved solar absorption and efficiencies over nanowire arrays. Detailed simulations revealed that nanocones have superior absorption due to reduced reflection from their smaller tip and reduced transmission from their larger base. The enhanced efficiencies of silicon nanocone arrays were found to be insensitive to tip diameter, which should facilitate their fabrication. Breaking the vertical mirror symmetry of nanowires results in a broader absorption spectrum such that overall efficiencies are enhanced. We also evaluated the electric field intensity, carrier generation and angle-dependent optical properties of nanocones and nanowires to offer further physical insight into their light trapping properties.

Reactive silver inks for antiviral, repellent medical textiles with ultrasonic bleach washing durability compared to silver nanoparticles.

Medical textiles are subject to particularly harsh disinfection procedures in healthcare settings where exposure risks are high. This work demonstrates a fabric treatment consisting of a reactive silver ink and low surface energy PDMS polymer that provides for superhydrophobicity and antiviral properties against enveloped herpes simplex virus stocks even after extended ultrasonic bleach washing. The antiviral properties of reactive silver ink has not been previously reported or compared with silver nanoparticles. The fabric treatment exhibits high static contact angles and low contact angle hysteresis with water, even after 300 minutes of ultrasonic bleach washing. Similarly, after this bleach washing treatment, the fabric treatment shows reductions of infectious virus quantities by about 2 logs compared to controls for enveloped viruses. The use of silver ink provides for better antiviral efficacy and durability compared to silver nanoparticles due to the use of reactive ionic silver, which demonstrates more conformal coverage of fabric microfibers and better adhesion. This study provides insights for improving the wash durability of antiviral silver fabric treatments and demonstrates a bleach wash durable, repellent antiviral treatment for reusable, functional personal protective equipment applications.

Nanowire active-matrix circuitry for low-voltage macroscale artificial skin.

Large-scale integration of high-performance electronic components on mechanically flexible substrates may enable new applications in electronics, sensing and energy. Over the past several years, tremendous progress in the printing and transfer of single-crystalline, inorganic micro- and nanostructures on plastic substrates has been achieved through various process schemes. For instance, contact printing of parallel arrays of semiconductor nanowires (NWs) has been explored as a versatile route to enable fabrication of high-performance, bendable transistors and sensors. However, truly macroscale integration of ordered NW circuitry has not yet been demonstrated, with the largest-scale active systems being of the order of 1 cm(2) (refs 11,15). This limitation is in part due to assembly- and processing-related obstacles, although larger-scale integration has been demonstrated for randomly oriented NWs (ref. 16). Driven by this challenge, here we demonstrate macroscale (7×7 cm(2)) integration of parallel NW arrays as the active-matrix backplane of a flexible pressure-sensor array (18×19 pixels). The integrated sensor array effectively functions as an artificial electronic skin, capable of monitoring applied pressure profiles with high spatial resolution. The active-matrix circuitry operates at a low operating voltage of less than 5 V and exhibits superb mechanical robustness and reliability, without performance degradation on bending to small radii of curvature (2.5 mm) for over 2,000 bending cycles. This work presents the largest integration of ordered NW-array active components, and demonstrates a model platform for future integration of nanomaterials for practical applications.

Ordered arrays of dual-diameter nanopillars for maximized optical absorption.

Optical properties of highly ordered Ge nanopillar arrays are tuned through shape and geometry control to achieve the optimal absorption efficiency. Increasing the Ge materials filling ratio is shown to increase the reflectance while simultaneously decreasing the transmittance, with the absorbance showing a strong diameter dependency. To enhance the broad band optical absorption efficiency, a novel dual-diameter nanopillar structure is presented, with a small diameter tip for minimal reflectance and a large diameter base for maximal effective absorption coefficient. The enabled single-crystalline absorber material with a thickness of only 2 µm exhibits an impressive absorbance of ∼99% over wavelengths, λ = 300-900 nm. These results enable a viable and convenient route toward shape-controlled nanopillar-based high-performance photonic devices.

Three-dimensional nanopillar-array photovoltaics on low-cost and flexible substrates.

Solar energy represents one of the most abundant and yet least harvested sources of renewable energy. In recent years, tremendous progress has been made in developing photovoltaics that can be potentially mass deployed. Of particular interest to cost-effective solar cells is to use novel device structures and materials processing for enabling acceptable efficiencies. In this regard, here, we report the direct growth of highly regular, single-crystalline nanopillar arrays of optically active semiconductors on aluminium substrates that are then configured as solar-cell modules. As an example, we demonstrate a photovoltaic structure that incorporates three-dimensional, single-crystalline n-CdS nanopillars, embedded in polycrystalline thin films of p-CdTe, to enable high absorption of light and efficient collection of the carriers. Through experiments and modelling, we demonstrate the potency of this approach for enabling highly versatile solar modules on both rigid and flexible substrates with enhanced carrier collection efficiency arising from the geometric configuration of the nanopillars.