Low-Field Actuating Magnetic Elastomer Membranes Characterized using Fibre-Optic Interferometry.

Smart robotic devices remotely powered by magnetic field have emerged as versatile tools for wide biomedical applications. Soft magnetic elastomer (ME) composite membranes with high flexibility and responsiveness are frequently incorporated to enable local actuation for wireless sensing or cargo delivery. However, the fabrication of thin ME membranes with good control in geometry and uniformity remains challenging, as well as the optimization of their actuating performances under low fields (milli-Tesla). In this work, the development of ME membranes comprising of low-cost magnetic powder and highly soft elastomer through a simple template-assisted doctor blading approach, is reported. The fabricated ME membranes are controllable in size (up to centimetre-scale), thickness (tens of microns) and high particle loading (up to 70 wt.%). Conflicting trade-off effects of particle concentration upon magnetic responsiveness and mechanical stiffness are investigated and found to be balanced off as it exceeds 60 wt.%. A highly sensitive fibre-optic interferometric sensing system and a customized fibre-ferrule-membrane probe are first proposed to enable dynamic actuation and real-time displacement characterization. Free-standing ME membranes are magnetically excited under low field down to 2 mT, and optically monitored with nanometer accuracy. The fast and consistent responses of ME membranes showcase their promising biomedical applications in nanoscale actuation and sensing.

Modification of Commercial Polymer Coatings for Superhydrophobic Applications.

Superhydrophobic surfaces have been studied extensively over the past 25 years. However, many industries interested in the application of hydrophobic properties are yet to find a suitable solution to their needs. This paper looks at the rapid functionalization of nanoparticles and the fabrication of superhydrophobic surfaces with contact angles > 170°. This was achieved by simply mixing commercial products and applying the new formulation with scalable techniques. First, inexpensive and nontoxic superhydrophobic nanoparticles were made by functionalizing nanoparticles with fatty acids in under an hour. A similar methodology was then used to functionalize a commercial polymer coating to express superhydrophobic properties on it by lowering the coating's surface energy. The coating was then applied to a surface by the spray technique to allow for the formation of hierarchical surface structures. By combining the low surface energy with the necessary roughness, the surface was able to express superhydrophobic properties. Both the particles and the surfaces then underwent characterization and functional testing, which, among other things, allowed for clear differentiation between the functionalization properties of the zinc oxide (ZnO) and the silica (SiO2) nanoparticles. This paper shows that suitable superhydrophobic solutions may be found by simple additions to already optimized commercial products.

Corrosion of One-Step Superhydrophobic Stainless-Steel Thermal Spray Coatings.

As most superhydrophobic coatings are made of soft materials, the need for harder, more robust films is evident in applications where erosional degradation is of concern. The work herein describes a methodology to produce superhydrophobic stainless-steel thermal spray coatings using the high-velocity oxygen fuel technique. Due to the use of a kerosene fuel source, a carbon-rich film is formed on the surface of the thermal spray coatings, lowering the surface energy of the high-energy metallic substrates. The thermal spray process generates a hierarchical micro-/sub-micro-structure that is needed to sustain superhydrophobicity. The effect of spray parameters such as particle velocity and temperature on the coating's hydrophobicity state was explored, and a high particle velocity was shown to cause superhydrophobic characteristics. The coatings were characterized using scanning electron microscopy, profilometry, X-ray photoelectron spectroscopy, static water contact angle measurements, water droplet roll-off measurements, and water droplet bouncing tests. The corrosion behavior of the coatings was studied using potentiodynamic polarization measurements in order to correlate water repellency with corrosion resistance; however, all coatings demonstrated active corrosion without passivation. This study describes an interesting phenomenon where superhydrophobicity does not guarantee corrosion resistance and discusses alternative applications for such materials.

Dual-scale TiO2 and SiO2 particles in combination with a fluoroalkylsilane and polydimethylsiloxane superhydrophobic/superoleophilic coating for efficient solvent-water separation.

Surfaces that have unique wettabilities and are simultaneously superhydrophobic with water contact angles > 150°, and superoleophilic with oil contact angles < 5°, are of critical importance in the oil/solvent-water separation field. This work details the facile preparation of highly efficient oil-water separation devices that successfully combine hierarchical surface roughening particles and low surface energy components with porous substrates. Coatings were generated using TiO2 and hydrophobic-SiO2 micro/nanoparticle loadings which were then embedded within polydimethylsiloxane, commercially known as Sylgard® 184, and 1H,1H,2H,2H-perfluorooctyltriethoxysilane (FAS) polymer mixtures. The resulting slurries were dip coated onto copper meshes with varying pore diameters (30, 60 and 100 meshes had 595, 250 and 149 µm pore dimensions respectively). Functional testing proved that mesh substrates coated in the lowest Sylgard® 184 : FAS polymer ratio formulations displayed heightened water repellency and retained their superoleophilic properties upon repeat testing. The largest average water contact angle of 145 ± 1°, was recorded on a copper 30 mesh substrate with a coating comprising H-SiO2 microparticles and TiO2 nanoparticles in a 1 : 9 polymer mixture of Sylgard® and FAS. The coating's extreme oil affinity was supported by high solvent-water separation efficiencies (≥99%) which withstood numerous testing/washing cycles.

Aerosol-assisted chemical vapour deposition of transparent superhydrophobic film by using mixed functional alkoxysilanes.

A method for the preparation of transparent superhydrophobic silica coatings on glass substrates via aerosol-assisted chemical vapour deposition (AACVD) is described. A multi-layer process to produce dual scale silica nanoparticles films, by using different functional alkoxysilanes was investigated. A first layer of 3-methacryloxypropyltrimethoxysilane (MPS) and a second layer of tetraethylorthosilicate (TEOS) were deposited at different temperatures to generate micro and nano particles of silica. Finally, a layer of perfluorooctyltriethoxysilane was deposited on top of the two layers to achieve superhydrophobicity. The transparent superhydrophobic film showed transparency of 90% in the visible light region with a static water contact angle of 165° and a sliding angle lower than 1°. Various durability tests were performed on the transparent superhydrophobic film, showing a constant water repellency after corrosion and organic solvents tests, strong resistance under UV light, and thermal stability up to 400 °C. Sandpaper mechanical robustness durability test showed superhydrophobicity for up to 5 rubbing cycles. In this study, a novel strategy to achieve highly transparent superhydrophobic glass surfaces using AACVD of alkoxysilanes, to produce surfaces with excellent durability is described. This shows great potential to obtain silica superhydrophobic films for large-scale applications.

Inexpensive and non-toxic water repellent coatings comprising SiO2 nanoparticles and long chain fatty acids.

Special wettability durable coatings, with average water contact angles exceeding 140°, have been fabricated utilising functionalised hydrophobic-SiO2 (H-SiO2) particles embedded in fatty acids. The inexpensive and non-toxic H-SiO2 particles imparted delicate lotus leaf inspired hierarchical surface nano-morphologies while the fatty acid modification afforded a suitable drop in surface energy. Comparison studies were carried out to explore the effects of fatty acid chain length and pipette as opposed to spray coating deposition methods on the coatings hydrophobicity. It was determined that the longest chain length fatty acid coatings showed enhanced hydrophobic properties due to their extended hydrophobic alkyl chain. A pipette deposited suspension containing H-SiO2 nanoparticles and octadecanoic acid generated a coating with the most favourable average water contact and tilting angles of 142 ± 6° and 16 ± 2° respectively.

The Anti-Biofouling Properties of Superhydrophobic Surfaces are Short-Lived.

Superhydrophobic surfaces are present in nature on the leaves of many plant species. Water rolls on these surfaces, and the rolling motion picks up particles including bacteria and viruses. Man-made superhydrophobic surfaces have been made in an effort to reduce biofouling. We show here that the anti-biofouling property of a superhydrophobic surface is due to an entrapped air-bubble layer that reduces contact between the bacteria and the surface. Further, we showed that prolonged immersion of superhydrophobic surfaces in water led to loss of the bubble-layer and subsequent bacterial adhesion that unexpectedly exceeded that of the control materials. This behavior was not restricted to one particular type of material but was evident on different types of superhydrophobic surfaces. This work is important in that it suggests that superhydrophobic surfaces may actually encourage bacterial adhesion during longer term exposure.

Chemically Treated 3D Printed Polymer Scaffolds for Biomineral Formation.

We present the synthesis of nylon-12 scaffolds by 3D printing and demonstrate their versatility as matrices for cell growth, differentiation, and biomineral formation. We demonstrate that the porous nature of the printed parts makes them ideal for the direct incorporation of preformed nanomaterials or material precursors, leading to nanocomposites with very different properties and environments for cell growth. Additives such as those derived from sources such as tetraethyl orthosilicate applied at a low temperature promote successful cell growth, due partly to the high surface area of the porous matrix. The incorporation of presynthesized iron oxide nanoparticles led to a material that showed rapid heating in response to an applied ac magnetic field, an excellent property for use in gene expression and, with further improvement, chemical-free sterilization. These methods also avoid changing polymer feedstocks and contaminating or even damaging commonly used selective laser sintering printers. The chemically treated 3D printed matrices presented herein have great potential for use in addressing current issues surrounding bone grafting, implants, and skeletal repair, and a wide variety of possible incorporated material combinations could impact many other areas.

A Light-Activated Antimicrobial Surface Is Active Against Bacterial, Viral and Fungal Organisms.

Evidence has shown that environmental surfaces play an important role in the transmission of nosocomial pathogens. Deploying antimicrobial surfaces in hospital wards could reduce the role environmental surfaces play as reservoirs for pathogens. Herein we show a significant reduction in viable counts of Staphylococcus epidermidis, Saccharomyces cerevisiae, and MS2 Bacteriophage after light treatment of a medical grade silicone incorporating crystal violet, methylene blue and 2 nm gold nanoparticles. Furthermore, a migration assay demonstrated that in the presence of light, growth of the fungus-like organism Pythium ultimum and the filamentous fungus Botrytis cinerea was inhibited. Atomic Force Microscopy showed significant alterations to the surface of S. epidermidis, and electron microscopy showed cellular aggregates connected by discrete surface linkages. We have therefore demonstrated that the embedded surface has a broad antimicrobial activity under white light and that the surface treatment causes bacterial envelope damage and cell aggregation.

Buoyancy increase and drag-reduction through a simple superhydrophobic coating.

A superhydrophobic paint was fabricated using 1H,1H,2H,2H-perfluorooctyltriethoxysilane (PFOTES), TiO2 nanoparticles and ethanol. The paint has potential for aquatic application of a superhydrophobic coating as it induces increased buoyancy and drag reduction. Buoyance testing showed that the reduction of surface energy by superhydrophobic coating made it feasible that glass, a high density material, was supported by the surface tension of water. In a miniature boat sailing test, it was shown that the low energy surface treatment decreased the adhesion of water molecules to the surface of the boat resulting in a reduction of the drag force. Additionally, a robust superhydrophobic surface was fabricated through layer-by-layer coating using adhesive double side tape and the paint, and after a 100 cm abrasion test with sand paper, the surface still retained its water repellency, enhanced buoyancy and drag reduction.

White light-activated antimicrobial surfaces: effect of nanoparticles type on activity.

Toluidine blue O (TBO) dye together with either silver (Ag) nanoparticles (NPs), gold (Au) NPs, or a mixture of Ag and Au NPs (Mix Ag-Au NPs) were incorporated into polyurethane to make antimicrobial surfaces using a swell-encapsulation-shrink process. Antimicrobial testing against Escherichia coli showed that inclusion of the NPs significantly enhanced the antimicrobial activities of the TBO polyurethane samples. In particular, samples containing Ag NPs exhibited potent antimicrobial activity under white light and surprisingly, also in the dark. The numbers of viable bacteria decreased below the detection limit on the TBO/Ag NPs incorporated samples within 3 h and 24 h under white light and dark conditions. A mechanistic study using furfuryl alcohol indicated that the enhanced photobactericidal activity was most likely due to a type I photochemical reaction. To the best of our knowledge, this is the first report of an antimicrobial surface comprised of a combination of Ag NPs and a light activated agent to provide a dual kill mechanism. These surfaces are promising candidates for use in healthcare environments to reduce the incidence of hospital-acquired infections.

Polydimethylsiloxane coated glass frits for low-cost and reusable water-organic solvent separation.

A technique for functionalizing glass frits is described for use in separating water and organic solvents. The frits are coated with a hydrophobic-oleophilic silicone elastomer, giving rise to a reusable device that allows non-polar solvents to pass through but not water.

Functionalised gold and titania nanoparticles and surfaces for use as antimicrobial coatings.

We report the preparation, characterisation and antimicrobial functional testing of various titanium dioxide and gold modified titanium dioxide nanoparticles embedded into a polysiloxane polymer by a swell dip-coating procedure. We show that the surfaces are effective in killing both Gram-positive (Staphylococcus aureus) and Gram-negative (Escherichia coli) bacteria under different lighting conditions. The presence of the nanoparticles was of critical importance in improving the functional properties of the surface. These materials have the potential to reduce hospital-acquired infection, by killing bacteria on the polymer surface.