Effect of TiO2 Nanofillers on the Mechanical and Abrasive Wear Properties of Epoxy Reinforced with Carbon Fabric Hybrid Composites.

Recent studies show that nanofillers greatly contribute to the increase in the mechanical and abrasive behaviors of the polymer composite. In the current study, epoxy composites were made by hand lay-up with the reinforcement of carbon fabric and titanium dioxide (TiO2) nanoparticles as secondary reinforcement in weight percentages of 0.5, 1.0, and 2.0. Hardness, tensile, and abrasive wear tests have been carried out for the fabricated composites. The obtained results confirm that as the percentage of filler addition increases, hardness of the carbon epoxy (CE) composite increases, and significant enhancement of 10.25% hardness is confirmed in 2 wt % nano TiO2-added CE composite. The CE composite filled with 2 wt % of TiO2 nanofiller shows 15.77 and 9.15% improvement of tensile strength and modulus, respectively, compared to unfilled CE composites. The abrasive wear volume exhibits a nearly linear increasing trend as the abrading distance increases. In addition, it is discovered that the abrasive wear volume is greater for higher applied loads. The inclusion of nano TiO2 reduced the wear loss in the CE composite for all abrading distances, regardless of the load, low or high. The scanning electron microscopy analysis of worn surfaces was carried out to analyze the contribution of the filler to improve the wear resistance.

Plain-Woven Areca Sheath Fiber-Reinforced Epoxy Composites: The Influence of the Fiber Fraction on Physical and Mechanical Features and Responses of the Tribo System and Machine Learning Modeling.

Recent studies focus on enhancing the mechanical features of natural fiber composites to replace synthetic fibers that are highly useful in the building, automotive, and packing industries. The novelty of the work is that the woven areca sheath fiber (ASF) with different fiber fraction epoxy composites has been fabricated and tested for its tribological responses on three-body abrasion wear testing machines along with its mechanical features. The impact of the fiber fraction on various features is examined. The study also revolves around the development and validation of a machine learning predictive model using the random forest (RF) algorithm, aimed at forecasting two critical performance parameters: the specific wear rate (SWR) and the coefficient of friction (COF). The void fraction is observed to vary between 0.261 and 3.8% as the fiber fraction is incremented. The hardness of the mat rises progressively from 40.23 to 84.26 HRB. A fair ascent in the tensile strength and its modulus is also observed. Even though a short descent in flexural strength and its modulus is seen for 0 to 12 wt % composite specimens, they incrementally raised to the finest values of 52.84 and 2860 MPa, respectively, pertinent to the 48 wt % fiber-loaded specimen. A progressive rise in the ILSS and impact strength is perceptible. The wear behavior of the specimens is reported. The worn surface morphology is studied to understand the interface of the ASF with the epoxy matrix. The RF model exhibited outstanding predictive prowess, as evidenced by high R-squared values coupled with low mean-square error and mean absolute error metrics. Rigorous statistical validation employing paired t tests confirmed the model's suitability, revealing no significant disparities between predicted and actual values for both the SWR and COF.

Hydroxyapatite@Mn-Fe composite as a reusable sorbent for removal of Nile blue dye and Cr(VI) from polluted water.

In this study, hydroxyapatite@Mn-Fe composite was used as a novel adsorbent to eliminate Nile blue (NB) dye and hexavalent chromium ion (Cr(VI)) from aqueous media. Different analyses such as FTIR, Map, SEM, EDX, BET, and XRD were used to study the characteristics of the composite. The highest sorption efficiencies of Cr(VI) and NB at pH 2 and 10 were 97.63% and 98.83%, respectively, which are significant values. Equilibrium and kinetic studies of the sorption process showed that the Freundlich isotherm model and pseudo-second-order kinetic model can better describe the equilibrium and kinetic behavior of the sorption process. According to the Langmuir model, the maximum sorption capacities of NB dye and Cr(VI) ion using the hydroxyapatite@Mn-Fe composite were 0.259 and 0.938 mmol/g, respectively. Also, the results of the thermodynamic study showed that the sorption process is favorable (ΔS° = - 34.2 kJ/mol·K for Cr(VI) and - 144.6 kJ/mol·K for NB), spontaneous (ΔG° < 0), and exothermic (ΔH° = - 27.99 kJ/mol for Cr(VI) and - 64.2 kJ/mol for NB). Moreover, the desorption process of both contaminants using the hydroxyapatite@Mn-Fe composite showed that the H2SO4 solution with a concentration of 3 mol/L can remove both contaminants separately with the highest efficiency. Furthermore, the reusability study indicated that the composite can be used in five reuse cycles without significant decrease in its efficiency. Besides, the composite was able to eliminate color, turbidity, COD, and BOD5 from the textile wastewater with removal efficiencies of 93.06, 81.61, 76.05, and 71.88%, respectively. To the best of our knowledge, hydroxyapatite@Mn-Fe composite was synthesized and used for the first time to remove Cr(VI) ions and NB dye. In general, the aforementioned composite is recommended for industrial wastewater treatment.

Simulation study of gas sensor using periodic phononic crystal tubes to detect hazardous greenhouse gases.

Here, we investigate a gas sensor model based on phononic crystals of alternating tubes using the transfer matrix method to detect hazardous greenhouse gases. The effect of the thicknesses and cross-sections of all tubes on the performance of the proposed sensor is studied. The results show that longitudinal acoustic speed is a pivotal parameter rather than the mass density variations of the gas samples on the position of the resonant peaks due to its significant impact on the propagation of the acoustic wave. The suggested sensor can be considered very simple and low-cost because it does not need a complicated process to deposit multilayers of different mechanical properties' materials.

Refractive index sensor with magnified resonant signal.

Herein, we theoretically suggest one-dimensional photonic crystal composed of polymer doped with quantum dots and porous silicon. The present simulated design is proposed as a refractive index biosensor structure based on parity-time symmetry. Under the parity-time conditions, the transmittance of the resonant peaks is magnified to be 57,843% for refractive index 1.350, 2725% for 1.390, 2117% for 1.392, 1502% for 1.395, 1011% for 1.399, and 847% for 1.401. By magnification, we can distinguish between different refractive indices. The present design can record an efficiency twice the published designs as clear in the comparison table. Results clear that the sensitivities are 635 nm/RIU and 1,000,000%/RIU. So, it can be used for a broader range of detection purposes.

Experimental Investigation and Parametric Optimization of the Tungsten Inert Gas Welding Process Parameters of Dissimilar Metals.

Special attention is required when joining two materials with distinct chemical, physical and thermal properties in order to make the joint bond robust and rigid. The goal of this study was to see how significantly different tungsten inert gas (TIG) welding process parameters (welding current, gas flow rate, root gap, and filler materials) affect mechanical properties (tensile, hardness, and flexural strength), as well as the bead width and microstructural properties, of dissimilar welds In comparison to SS 316 and AISI 1020 low-carbon steel. TIG welding parameters were optimized in this study using a Taguchi-based desirability function analysis (DFA). From the experimental results, it was observed that welded samples employing ER-309L filler wires had a microstructure consisting of a delta ferrite network in an austenite matrix. The tensile strength experimental results revealed that welding current, followed by GFR, was a highly influential parameter on tensile strength. Weld metals had higher hardness and flexural strength than stainless steel and carbon steel base metals. This was supported by the fact that the results of our tests had hardness ratings greater than a base for the FZ and HAZ, and that no crack was observed in the weld metal following U-shape flexural bending. Welding current has a significant impact on the bead width of welded specimens, followed by root gap. Furthermore, the dissimilar welded sample responses were optimized with a composite desirability percentage improvement of 22.90% by using a parametric setting of (A2B4C4D2). Finally, the validation of the experiment was validated by our confirmation test results, which agreed with the predictive optimum parameter settings.

Density functional theory investigation to surface modification of boron nitride nanotubes.

We studied the boron nitride nanotube (BNNT) modification through pyrrole molecule properties by implementing B3LYP and M06-2X methods. The results of DFT show that the pyrrole molecule has a strong interaction with BNNT, showing that its adsorption onto the nanotube surface is corresponding to chemical functionalization. Also, after the chemical modification, density of states shows that there is a slight modification in the BNNT electronic properties. Furthermore, electrical conductivity of functionalized BNNT (f-BNNT) was increased compared to BNNT, which shows that an increase in the electron-donating nature of functional groups increases the functionalization energy. Maintaining the BNNT electronic properties along with the improved solubility gives us an idea that BNNT chemical modification through pyrrole can affect the way BNNTs are purified.

Parametric Analysis of Epoxy/Crumb Rubber Composite by Using Taguchi-GRA Hybrid Technique.

Effect of parameters affecting solid particle erosion of crumb rubber epoxy composite is investigated. Five important process parameters-impact velocity, impingement angle, standoff distance, erodent size, and crumb rubber content-are taken into consideration. Erosion rate and erosion efficiency are included as the chief objectives. The Taguchi coupled gray relational analysis type statistical model is implemented to study interaction, parameters' effect on responses, and optimized parameters. ANOVA and regression model affirmed impingement angle and crumb rubber content play a significant role to minimize the erosion. Validity of the proposed model is justified with the standard probability plot and R2 value. A confirmation experiment conducted with A2B2C3D3E3 condition registers noticeable enhancement in GRG to the tune of 0.0893.

New chitosan Schiff base and its nanocomposite: Removal of methyl green from aqueous solution and its antibacterial activities.

New chitosan Schiff base (CS-NB) and its CS-NB-NiFe nanocomposite have been prepared and characterized by FTIR spectroscopy, XRD, SEM and DSC. FT-IR spectra and XRD patterns revealed the preparation of chitosan Schiff base CS-NB and its CS-NB-NiFe nanocomposite. DSC demonstrated the endo and exothermic correspondence the evaporation of solvent and decomposition of pyranose ring, respectively. Antibacterial activities was evaluated for the as-prepared compounds against two Gram-positive (Staphylococcus aureus and Bacillus cereus) and two Gram-negative (Escherichia coli and Pseudomonas aeruginosa) bacteria and the results shows that the antibacterial activities of the compounds are found to be stronger than that of chitosan. The order of antibacterial effect according to inhibitory zone around is as follows: S. aureus > E. coli > B. cereus > P. aeruginosa. In addition, the removal of methyl green (MG) dye using CS-NB and its CS-NB-NiFe nanocomposite were analyzed and results showed that the compounds can be effectively used to remove of MG from aqueous solution. Results show that the percentage removal of MG by nanocomposite is higher than Schiff base.

Parameter Study on Friction Surfacing of AISI316Ti Stainless Steel over EN8 Carbon Steel and Its Effect on Coating Dimensions and Bond Strength.

Friction surfacing is a solid-state coating process that uses plastic deformation to improve the efficiency of the core metallic pattern, resulting in fine-grained coatings with superior wear and corrosion properties. This article focuses on the development of inherently homogeneous, non-diluted coating of AISI316Ti stainless steel above EN8 and also encloses the empirical relationship for the prediction of bond strength (Bs), coating thickness (Ct), and coating width (Cw). The key individualities for bonding geometry were believed to be the process parameters such as rotational speed (rpm), traverse speed (mm/s), and axial load (kN). The effect of input parameters on the bond's external dimensions and strength was investigated using a multi-objective optimization approach through experimentation. The bond's strength improved as the coating thickness was reduced and the coating width was increased. The grain-refined coatings superimposing martensitic microstructure with no deposition of carbide particles added value to the metallurgical study using the scanning electron microscope.

Microstructure, Mechanical Properties, and Corrosion Behavior of Boron Carbide Reinforced Aluminum Alloy (Al-Fe-Si-Zn-Cu) Matrix Composites Produced via Powder Metallurgy Route.

In this paper, Al-Fe-Si-Zn-Cu (AA8079) matrix composites with several weight percentages of B4C (0, 5, 10, and 15) were synthesized by powder metallurgy (PM). The essential amount of powders was milled to yield different compositions such as AA8079, AA8079-5 wt.%B4C, AA8079-10 wt.%B4C, and AA8079-15 wt.%B4C. The influence of powder metallurgy parameters on properties' density, hardness, and compressive strength was examined. The green compacts were produced at three various pressures: 300 MPa, 400 MPa, and 500 MPa. The fabricated green compacts were sintered at 375 °C, 475 °C, and 575 °C for the time period of 1, 2 and 3 h, respectively. Furthermore, the sintered samples were subjected to X-ray diffraction (XRD) analysis, Energy Dispersive Analysis (EDAX), and Scanning Electron Microscope (SEM) examinations. The SEM examination confirmed the uniform dispersal of B4C reinforcement with AA8079 matrix. Corrosion behavior of the composites samples was explored. From the studies, it is witnessed that the rise in PM process parameters enhances the density, hardness, compressive strength, and corrosion resistance.

Synthesis and Characterization of Mechanical Properties and Wire Cut EDM Process Parameters Analysis in AZ61 Magnesium Alloy + B4C + SiC.

Wire Cut Electric Discharge Machining (WCEDM) is a novel method for machining different materials with application of electrical energy by the movement of wire electrode. For this work, an AZ61 magnesium alloy with reinforcement of boron carbide and silicon carbide in different percentage levels was used and a plate was formed through stir casting technique. The process parameters of the stir casting process are namely reinforcement %, stirring speed, time of stirring, and process temperature. The specimens were removed from the casted AZ61 magnesium alloy composites through the Wire Cut Electric Discharge Machining (WCEDM) process, the material removal rate and surface roughness vales were carried out creatively. L 16 orthogonal array (OA) was used for this work to find the material removal rate (MRR) and surface roughness. The process parameters of WCEDM are pulse on time (105, 110, 115 and 120 µs), pulse off time (40, 50, 60 and 70 µs), wire feed rate (2, 4, 6 and 8 m/min), and current (3, 6, 9 and 12 Amps). Further, this study aimed to estimate the maximum ultimate tensile strength and micro hardness of the reinforced composites using the Taguchi route.

Investigation of Mechanical and Physical Properties of Big Sheep Horn as an Alternative Biomaterial for Structural Applications.

This paper investigates the physical and mechanical properties of bighorns of Deccani breed sheep native from Karnataka, India. The exhaustive work comprises two cases. First, rehydrated (wet) and ambient (dry) conditions, and second, the horn coupons were selected for longitudinal and lateral (transverse) directions. More than seventy-two samples were subjected to a test for physical and mechanical property extraction. Further, twenty-four samples were subjected to physical property testing, which included density and moisture absorption tests. At the same time, mechanical testing included analysis of the stress state dependence with the horn keratin tested under tension, compression, and flexural loading. The mechanical properties include the elastic modulus, yield strength, ultimate strength, failure strain, compressive strength, flexural strength, flexural modulus, and hardness. The results showed anisotropy and depended highly on the presence of water content more than coupon orientation. Wet conditioned specimens had a significant loss in mechanical properties compared with dry specimens. The observed outcomes were shown at par with results for yield strength of 53.5 ± 6.5 MPa (which is better than its peers) and a maximum compressive stress of 557.7 ± 5 MPa (highest among peers). Young's modulus 6.5 ± 0.5 GPa and a density equivalent to a biopolymer of 1.2 g/cc are expected to be the lightest among its peers; flexural strength 168.75 MPa, with lowest failure strain percentage of 6.5 ± 0.5 and Rockwell hardness value of 60 HRB, seem best in the class of this category. Simulation study identified a suitable application area based on impact and fatigue analysis. Overall, the exhaustive experimental work provided many opportunities to use this new material in various diversified applications in the future.

Influence of the Fly Ash Material Inoculants on the Tensile and Impact Characteristics of the Aluminum AA 5083/7.5SiC Composites.

The choice of suitable inoculants in the grain refinement process and subsequent enhancement of the characteristics of the composites developed is an important materials research topic, having wide scope. In this regard, the present work is aimed at finding the appropriate composition and size of fly ash as inoculants for grain refinement of the aluminum AA 5083 composites. Fly ash particles, which are by products of the combustion process in thermal power plants, contributing to the large-scale pollution and landfills can be effectively utilized as inoculants and interatomic lubricants in the composite matrix-reinforcement subspaces synthesized in the inert atmosphere using ultrasonic assisted stir casting setup. Thus, the work involves the study of the influence of percentage and size of the fly ash dispersions on the tensile and impact strength characteristics of the aluminum AA 5083/7.5SiC composites. The C type of fly ash with the particle size in the series of 40-75 µm, 76-100 µm, and 101-125 µm and weight % in the series of 0.5, 1, 1.5, 2, and 2.5 are selected for the work. The influence of fly ash as distinct material inoculants for the grain refinement has worked out well with the increase in the ultimate tensile strength, yield strength, and impact strength of the composites, with the fly ash as material inoculants up to 2 wt. % beyond which the tensile and impact characteristics decrease due to the micro coring and segregation. This is evident from the microstructural observations for the composite specimens. Moreover, the role of fly ash as material inoculants is distinctly identified with the X-Ray Diffraction (XRD) for the phase and grain growth epitaxy and the Energy Dispersive Spectroscopy (EDS) for analyzing the characteristic X-Rays of the fly ash particles as inoculant agents in the energy spectrum.

Spider Web-Inspired Lightweight Membrane-Type Acoustic Metamaterials for Broadband Low-Frequency Sound Isolation.

Membrane-type acoustic metamaterial (MAM) has exhibited superior sound isolation properties, as well as thin and light characteristics. However, the anti-resonance modes of traditional MAMs are generated intermittently in a wide frequency range causing discontinuities in the anti-resonance modes. Achieving broadband low-frequency sound attenuation with lightweight MAM design is still a pivotal research aspect. Here, we present a strategy to realize wide sound-attenuation bands in low frequency range by introducing the design concept of bionic configuration philosophy into the MAM structures. Built by a polymeric membrane and a set of resonators, two kinds of MAM models are proposed based on the insight of a spider web topology. The sound attenuation performance and physical mechanisms are numerically and experimentally investigated. Multi-state anti-resonance modes, induced by the coupling of the bio-inspired arrangement and the host polymer film, are systematically explored. Significant sound attenuation is numerically and experimentally observed in both the lightweight bio-inspired designs. Remarkably, compared with a traditional MAM configuration, a prominent enhancement in both attenuation bandwidth and weight-reduction performance is verified. In particular, the bio-inspired MAM Model I exhibits a similar isolation performance as the reference model, but the weight is reduced by nearly half. The bio-inspired Model II broadens the sound attenuation bandwidth greatly; meanwhile, it retains a lighter weight design. The proposed bio-inspired strategies provide potential ways for designing sound isolation devices with both high functional and lightweight performance.

A diatomic elastic metamaterial for tunable asymmetric wave transmission in multiple frequency bands.

Unidirectional/asymmetric transmission of acoustic/elastic waves has recently been realized by linear structures. Research related to unidirectionality of wave propagation has received intense attention due to potentially transformative and unique wave control applications. However, asymmetric transmission performance in existing devices usually occurs only in a narrow frequency band, and the asymmetric frequencies are always within ultrasound range (above 20 kHz). In this work, we design and propose a linear diatomic elastic metamaterial using dual-resonator concept to obtain large asymmetric elastic wave transmission in multiple low frequency bands. All of these frequency bands can be theoretically predicted to realize one-way wave propagation along different directions of transmission. The mechanisms of multiple asymmetric transmission bands are theoretically investigated and numerically verified by both analytical lattice and continuum models. Dynamic responses of the proposed system in the broadband asymmetric transmission bands are explored and analyzed in time and frequency domains. The effect of damping on the asymmetric wave transmission is further discussed. Excellent agreements between theoretical results and numerical verification are obtained.