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The quantitative relationship between the fraction of UV exposure energy and the retention fraction of tensile strength was investigated on the m-Aramid/p-Aramid blend ratio of spun yarn. An exponential equation to calculate tensile strength from an arbitrary UV exposure energy is evaluated for yarns and fabrics. The spun yarns were exposed to UV light using a xenon-arc weathering meter. The retention fraction of tensile strength decreased exponentially with increasing the fraction of UV exposure energy. Curve fitting of the retention fraction of tensile strength to the fraction of UV exposure energy revealed two groups of degradation coefficients based on the blending ratio of m-Aramid/p-Aramid. The correlation between the degradation coefficients (αy and αf) of spun yarn and fabrics can be linearly regressed. The constant of proportionality in linear regression is considered to be the gap between the structure and the breaking mechanism of the fabric relative to yarn breakage. Based on the correlation between the degradation coefficients of spun yarn and fabrics and a mathematical model of the tensile strength of the spun yarn, the tensile strength of fabrics at a given UV exposure energy can be estimated from the tensile strength of the yarn.
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This study focused on the m-Aramid/p-Aramid blend ratio of the fabrics, clarified the quantitative relationship between UV exposure and strength retention, and developed a mathematical model to calculate tensile strength from an arbitrary amount of UV exposure energy. The results of tensile strength tests before and after UV exposure showed that the decrease in tensile strength due to UV degradation depended on the combination of p-Aramid and m-Aramid blend percentages. Tensile strength for all blend ratios decreased exponentially with UV exposure energy and was within the range of results for fabrics with p-Aramid 100% and m-Aramid 100%. The retention fraction of tensile strength, which represents the tensile strength after UV exposure relative to the initial tensile strength, decreased exponentially with increasing the fraction of UV exposure energy for all fabrics used in this study. Fitting the retention fraction of tensile strength to the fraction of UV exposure energy, two groups of fabrics were classified based on m-Aramid blends of 40% or more and 60% or less. This model can predict the tensile strength of firefighter clothing fabrics that retain high mechanical strength when exposed to UV light and design the strength of firefighter clothing with consideration of degradation over time.
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High-performance yarns are widely used to produce protective fabrics, including stab-resistant materials. The most common approach to studying the mechanism of puncture prevention is to use simulation to assist analysis. However, the anisotropy of the yarn is often overlooked during simulation owing to various factors. In fact, there is a marked difference between the axial and radial properties of a yarn. This may lead to large errors in research. In the present study, a composite material with a grid structure for puncture analysis was designed to investigate the influence of yarn anisotropy on the accuracy of simulation results. The present study combined an actual experiment with a simulation. In the actual experiment, Kevlar yarn/epoxy resin was used to prepare a mesh composite with a spacing of 1 mm. In the simulation, a 1:1 simulation model of composite material was established using finite element software. A simulated puncture experiment was conducted based on the actual experimental conditions and material parameters. After considering yarn anisotropy, the simulation results were closer to the actual experimental results. The simulation revealed that the main failure modes of the mesh material were the fracture of the resin and the bending deformation of the yarns at the junctions, while the surrounding areas were almost unaffected.
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The mechanical properties of continuous fiber-reinforced thermoplastic (C-FRTP) composites are commonly lower than those of continuous fiber-reinforced thermosetting plastic (C-FRP) composites. We have developed a new molding method for C-FRTP. In this study, pre-impregnated materials were successfully prepared by polymer solution impregnation method and, finally, C-FRTP was fabricated. The viscosity of the thermoplastic matrix was decreased to approximately 3dPa×s, the same level of epoxy, and the fiber volume fraction was increased from approximately 45 to 60%. The cross-section of specimens were polished by an ion milling system and impregnation condition was investigated by scanning electron microscopy (SEM). The micrographs suggested that thermoplastic polymer was impregnated to every corner of the fiber, and no void was found on the cross-section. It revealed that void-free composites with perfect mechanical properties can be manufactured with this new molding method. All specimens were submitted to a mechanical measuring equipment, and the mechanical properties of the composite specimens were investigated. Mechanical analysis revealed that tensile property and flexural property of C-FRTP were enhanced up to the same level with C-FRP.
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With the development of technology, fibers and textiles are no longer exclusive for the use of clothing and decoration. Protective products made of high-strength and high-modulus fibers have been commonly used in different fields. When exceeding the service life, the protective products also need to be replaced. This study proposes a highly efficient recycling and manufacturing design to create more added values for the waste materials. With a premise of minimized damage to fibers, the recycled selvage made of high strength PET fibers are reclaimed to yield high performance staple fibers at a low production cost. A large amount of recycled fibers are made into matrices with an attempt to decrease the consumption of new materials, while the combination of diverse plain woven fabrics reinforces hybrid-fabric fibrous planks. First, with the aid of machines, recycled high strength PET fibers are processed into staple fibers. Using a nonwoven process, low melting point polyester (LMPET) fibers and PET staple fibers are made into PET matrices. Next, the matrices and different woven fabrics are combined in order to form hybrid-fabric fibrous planks. The test results indicate that both of the PET matrices and fibrous planks have good mechanical properties. In particular, the fibrous planks yield diverse stab resistances from nonwoven and woven fabrics, and thus have greater stab performance.
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This study proposes fabric composites with improved static and dynamic puncture via increasing a friction force to restrain the slide of filaments as well as the compression and abrasion between the fibers and the puncture probe. The the bi-layered shell layers of composite fabrics are composed of aramid staple fibers and nylon staple fibers and a layer of low-melting-point polyester (LPET). The nonwoven layer consisting of recycled aramid and nylon staple fibers provides a shear effect to dissipate part of the puncture energy. Reinforcing interlayers include a woven fabric and PET filaments that are circularly aggregated between the surface layers, providing isotropic filament reinforcement and strengthening the resistance against the tip of the puncture probe. The reinforcing filaments may slide after the employment of needle punching, and to compensate for this disadvantage, the LPET layers are used to thermal bond the composite fabrics and the total thickness is controlled at 2 mm. The thermally bonded fabric composites are evaluated in terms of puncture resistance, thereby examining the effects of fabric structure and thermal bonding. According to the test results, the optimal composite structure is the sample N/L/W/F/L/N, which was reinforced by the LPET adhesive layer and irregularly aligned filaments. The sample which used the LPET adhesive layer had a positive influence on static puncture resistance and dynamic puncture resistance, preventing the slide of filaments, but the poor interfacial combination only contributed to limited reinforcement.
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The purpose of this research was to enhance the stab resistance of protective clothing material by developing a new high-density nonwoven structure. Ice picks often injure Japanese police officers due to the strict regulation of swords in the country. Consequently, this study was designed to improve stab resistance against ice picks. Most existing anti-stab protective clothing research has focused on various fabrics impregnated with resin, an approach that brings with it problems of high cost and complicated processing. Seldom has research addressed the potential for improving stab resistance by using nonwoven structures, which exhibit better stab resistance than fabric. In this research, we prepared a series of nonwoven structures with densities ranging from about 0.14 g/cm3 to 0.46 g/cm3 by varying the number of stacked layers of Kevlar/polyester nonwoven under a hot press. We then proposed two methods for producing such hot-press nonwovens: the multilayer hot-press method and the monolayer hot-press method. Stab resistance was evaluated according to NIJ Standard-0115.00. We also investigated the relationship among nonwoven density, stab resistance, and flexural rigidity, and here we discuss the respective properties of the two proposed methods. Our results show that stab resistance and flexural rigidity increase with nonwoven density, but flexural rigidity of nonwovens prepared using the monolayer hot-press method only shows a slight change as nonwoven density increases. Though the two methods exhibit little difference in maximum load, the flexural rigidity of nonwovens prepared using the monolayer hot-press method is much lower, which contributes to superior wear comfort. Finally, we investigated the mechanism behind the stabbing process. Stabbing with an ice pick is a complicated process that involves many factors. Our findings indicate that nonwovens stop penetration primarily in two ways: nonwoven deformation and fiber fractures.
Asunto(s)
Ropa de Protección , Textiles , Heridas Punzantes/prevención & control , Humanos , Ensayo de Materiales , PolímerosRESUMEN
OBJECTIVE: To evaluate the role of cytogenetic study and interphase FISH analysis in differential diagnosis of patients with clinical and/or cytological diagnosis as lymphoma or "suspicious for lymphoma". METHODS: Routine histology, immunohistochemistry, cytogenetics and interphase FISH studies were used to assess 223 cases with superficial lymph nodes of not less than 1. 5 cm in diameter. The probe used in the interphase FISH assays is the Vysis' LSI IGH Dual Color, Break Apart Rearrangement Probe. RESULTS: Based on these studies, forty-four patients were diagnosed as Hodgkin's lymphomas ( HL) , 162 as Non-Hodgkin's lymphomas ( NHL) , 11 with benign diseases and 4 as other malignancies, while the remaining 2 cases were discarded due to tissue necrosis. Using interphase FISH, abnormalities of immunoglobulin heavy chain gene (IGH) were detected in 6/44 (13.6%) and 83/162 (51.2%) in the HIL and NHL cases, respectively, while none was observed in 11 cases with a benign disease (P <0. 001). Combining cytogenetics and FISH studies, the detection rates for HL and NHL cases then increased to 15.9% and 77. 8%, respectively, otherwise, 3 of whom could not have made definite diagnosis. CONCLUSION: Interphase FISH assay is a rapid and sensitive tool for detecting IGH abnormalities. Both cytogenetics and interphase FISH analyses may play a significant role in diagnosis of lymphomas.