A system with efficient flame retardant and antibacterial properties for the development of exceptional durable functional cotton fabrics.

Phosphorus-based flame retardants are widely employed in the study of flame retardancy for cotton fabrics due to their halogen-free nature and high efficiency. The addition of nitrogen and other elements can further enhance flame retardant properties through synergistic effects. However, the synthesis of flame-retardant multifunctional additives based on phosphoramidic ammonium salts has been scarcely reported. In this study, a halogen-free and formaldehyde-free phosphoramidite ammonium salt was synthesized as a synergistic flame retardant multifunctional additive. This compound, with phosphorus as the primary flame retardant element and a nitrogen-containing guanidine group, was used to modify cotton fabrics. The treated fabrics exhibited enhanced flame retardant and antibacterial properties. Notably, cotton fabrics treated with a 17.9 % weight gain showed a damaged length of 4 cm in the vertical flame test, and the LOI value increased to 41.5 %, remaining at 27.3 % even after 50 washing cycles. The results of the cone calorimeter test (CCT) revealed that the peak heat release rate (PHRR) and total heat release (THR) of treated cotton were 30.35 kW/m2 and 5.46 MJ/m2, respectively, representing reductions of 87.04 % and 36.07 % compared to untreated cotton. Physical performance tests indicated only a slight decrease in the strength and whiteness of the cotton fabrics, while softness increased after treatment. Moreover, the treated cotton fabric exhibited excellent antibacterial properties, with antibacterial rates of 99.26 % against E. coli and 98.54 % against S. aureus.

Enhancing flame retardancy and multi-functionalization of environmentally friendly cotton fabrics with a polydimethylsiloxane-based polyurethane.

Phosphorus-containing flame retardants are prone to result in the buildup of biotoxins, while halogen flame retardants easily lead to hazardous gases. Therefore, it is crucial to develop a multifunctional flame-retardant cotton fabric without phosphorus and halogen. Herein, single-ended hydroxy-terminated polydimethylsiloxane (PDMS-ID) was synthesized through single-ended hydrosilicone oil and 1,4-butanediol, followed by the preparation of a waterborne polyurethane (RWPU) containing side chain polydimethylsiloxane through the reaction of PDMS-ID with isocyanate prepolymer. Characterization data shows that its particle size distribution is relatively dispersed while maintaining good emulsification performance. Based on this, a halogen-free and phosphorus-free multifunctional flame retardant cotton fabric (COF-BBN@RWPU) was successfully prepared through treatment with boric acid/borax/3-aminopropyltriethoxysilane solution and subsequent RWPU encapsulation. In vertical flammability test (VFT), COF-BBN@RWPU has a char length of 57 mm and a limiting oxygen index (LOI) of 42.3 % with a 11 % weight gain while pure cotton was burned through with a LOI of 18.0 %. In addition, the total heat release and total smoke release of COF-BBN@RWPU decreased by 80.0 % and 47.2 %, compared with pure cotton. Additionally, COF-BBN@RWPU can achieve a maximum contact angle of 140.1° with an oil-water separation rate of 98.4 %. This study presents an eco-friendly approach to achieving the multifunctionality of cellulose fabrics.

Construction of a durable, halogen-free, and phosphorus-free flame retardant cotton fabric system with hydrophobic properties by phase separation and interface polymerization.

Inspired by the synthesis of polyurethane, a multifunctional fabric with hydrophobic and long-lasting flame retardancy was prepared through the phase separation and interfacial reaction process between PEI (polyethyleneimine)/BX (borax) aqueous solution and isocyanate terminated polydimethylsiloxane (PDMS-NCO) in tetrahydrofuran solution. The limit oxygen index of the treated fabric increased from 18.0 % to 33.7 %, and the total heat release decreased by 34.2 %. The enhancement of flame retardant performance and thermal stability is attributed to the enhanced char-forming capacity. After 50 cycles of water washing, the cotton fabric can still pass the vertical flammability test because of the curing effect of PDMS-NCO on functional additives. Furthermore, SEM analysis revealed that the formation of nano-rough structures on the fibers was promoted by phase separation, thus leading an increased water contact angle of sample to 139°. The materials utilized in this modified process do not contain elements such as F, Cl, Br, and P, indicating its potential as an environmentally friendly methodology for fabric functionalization.

Fabrication of flame-retardant and water-resistant nanopapers through electrostatic complexation of phosphorylated cellulose nanofibers and chitin nanocrystals.

Biogenic, sustainable two-dimensional architectures, such as films and nanopapers, have garnered considerable interest because of their low carbon footprint, biodegradability, advanced optical/mechanical characteristics, and diverse potential applications. Here, bio-based nanopapers with tailored characteristics were engineered by the electrostatic complexation of oppositely charged colloidal phosphorylated cellulose nanofibers (P-CNFs) and deacetylated chitin nanocrystals (ChNCs). The electrostatic interaction between anionic P-CNFs and cationic ChNCs enhanced the stretchability and water stability of the nanopapers. Correspondingly, they exhibited a wet tensile strength of 17.7 MPa after 24 h of water immersion. Furthermore, the nanopapers exhibited good thermal stability and excellent self-extinguishing behavior, triggered by both phosphorous and nitrogen. These features make the nanopapers sustainable and promising structures for application in advanced fields, such as optoelectronics.

Transparent, thermal stable, water resistant and high gas barrier films from cellulose nanocrystals prepared by reactive deep eutectic solvents.

Nanocellulose-based film, as a novel new type of film mainly made of nanosized cellulose, has demonstrated an ideal combination of renewability and enhanced or novel properties. Considerable efforts have been made to enhance its intrinsic properties or create new functions to expand its applications, such as in food packaging, water treatment or flexible electronics. In this paper, two different types of deep eutectic solvents (guanidine sulfamate-glycerol and guanidine sulfamate-choline chloride) were formulated and applied to prepare cellulose nanocrystals with dialdehyde cellulose (DAC). The effects of reaction conditions including time, temperature and cellulose-DES ratio on the grafting degree and yield were studied. After ultrasonication, two types of CNCs, with an average diameter of 3-5 nm and an average length of 140.7-204.2 nm, were obtained. The synthesized CNCs displayed an enhanced thermal stability compared to pristine cellulose. Moreover, highly transparent (light transmittance higher than 90 %) and water stable nanocellulose based films (a wet tensile strength of higher than 30 MPa after immersing in water for 24 h) were fabricated. Besides, the obtained films exhibited low oxygen transmission rate, showing a good potential application in food packaging.

B/P/N flame retardant based on diboraspiro rings groups for improving the flame retardancy, char formation properties and thermal stability of cotton fabrics.

Developing flame retardant cotton fabrics (CF) is crucial for minimizing the harm caused by fires to people. To improve the flame retardancy of CF, this paper has synthesized a novel flame retardant called diboraspiro tetra phosphonate ammonium salt (N-PDBDN). The structure of N-PDBDN has been analyzed using FT-IR and NMR. Treating CF with N-PDBDN can increase the limiting oxygen index (LOI) to 36.2 % with a weight gain of 10.1 %. Moreover, even after undergoing 50 laundering cycles (LCs), the LOI remains at 27.1 %, indicating good flame retardancy and durability. Scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS) show the presence of P and N elements on N-PDBDN treated CF, suggesting successful bonding between N-PDBDN and cellulose. Thermogravimetric analysis (TGA) results demonstrate that the addition of N-PDBDN significantly enhances the thermal stability and carbon formation ability of CF. Furthermore, cone calorimetry tests reveal reduced heat release rates (HRR), prolonged time to ignition (TTI), and 38 % lower total heat release (THR) in CF treated with N-PDBDN compared with pure cotton. Finally, a potential flame retardant mechanism involving N-PDBDN is proposed. These findings indicate that incorporating an ammonium phosphate group into CF can effectively improve the flame retardancy and durability.

Preparation and application of halogen-free and efficient Si/P/N-containing flame retardants on cotton fabrics.

Cotton fabric is extensively utilized due to its numerous applications, but the flammability associated with cotton fabric poses potential security risks to individuals. A halogen-free efficient flame retardant named poly [(tetramethylcyclosiloxyl spirocyclic pentaerythritol)-piperazin phosphate] (PCPNTSi) was developed to consolidate the fire retardance of cotton fabrics. After PCPNTSi treatment, the limiting oxygen index (LOI) of cotton fabric with 30 % weight gain (CP3) was raised to 32.8 %. In the vertical flammability test (VFT), CP3 has self-extinguished performance with a char length of 8.7 cm. The heat release rate (HRR) of cotton fabric with 20 % weight gain (CP2) is 78.8 % lower than that of pure cotton fabric (CP0). In addition, the total smoke release (TSP) of CP2 is 41.7 % lower than that of CP0, indicating PCPNTSi gives cotton fabric a good capability to inhibit smoke release. Finally, the possible flame retardant mechanism was discussed by the data of scanning electron microscope (SEM), energy dispersive spectrometer (EDS), X-ray photoelectron spectroscopy (XPS), Fourier Transform infrared spectroscopy (FT-IR) and thermogravimetric infrared spectroscopy (TG-IR). The results show that PCPNTSi is an intumescent flame retardant acting in both gas phase and solid phase.

Preparation and thermostability of a Si/P/N synergistic flame retardant containing triazine ring structure for cotton fabrics.

A new synergistic flame retardant named Bisiminopropyl trimethoxysilane-1,3,5-triazine-O-bicyclic pentaerythritol phosphate (BTPODE) was synthesized, which is a type of Si/P/N flame retardant. This was accomplished by grafting aminopropyl trimethoxysilane and bicyclic pentaerythritol phosphate onto a triazine ring structure, serving as an intermediate. The structure of BTPODE was determined using nuclear magnetic resonance (1H NMR, 13C NMR, and 31P NMR) and Fourier transform infrared spectroscopy (FT-IR). SEM was used to detect the surface morphology of cotton fabrics, which suggested that BTPODE had been resoundingly stick to cotton fabrics. The flame retardant properties of cotton fabrics were evaluated by measuring the limiting oxygen index (LOI) and conducting vertical flammability experiments. Cotton fabrics with a weight gain of 20.73 % achieved an LOI value of 32.5 %. Thermogravimetric (TG) experiments demonstrated the samples' good thermostability. Furthermore, under nitrogen conditions, the char residue of cotton fabric with a weight gain of 20.73 % was 36.85 %. The cone calorimetry test (CONE) showed a significant reduction in the TSP value, indicating a certain level of smoke suppression performance. Finally, based on the obtained experimental results, the fire-retardant mechanism principle of the flame retardant was deduced.

Enhanced safety and strength of cotton fabrics through a novel 'H-shaped' multiple flame retardant elements agent.

In response to the new concept of green sustainability, it is necessary to expand the functionality of bio-based natural fibers (such as cotton fabrics) to replace fabrics made from fossil fuels. One potential way of achieving this is through the use of phosphorus, boron and nitrogen based organic flame retardants. This article designs a special flame retardant system with high efficiency, high durability, and enhanced fabric strength. An "H" shaped flame retardant (TBSA) is synthesized using hydroxyethyl methylene phosphate, pentaerythritol diborate, and cyanuric chloride. After simple treatment, flame retardant fabric (TBSA/Cotton) is obtained, with a LOI value of 48.8 %. Self extinguishing is completing in the vertical flame test. The high FR efficiency reflects the progressiveness of multi flame retardant elements. It is worth noting that TBSA/Cotton exhibits excellent durability and improves the strength of the fabric. This is attributed to the covalent bonding between the "H" type flame retardant and multiple cellulose molecules, which compensates for the cracks and holes at the submicroscopic scale of natural cellulose and weakens the molecular slip effect. The research results of this article provide a good opportunity for the development of biomass cellulose flame retardant materials.

Bio-based alginate and Si-, P- and N-containing compounds cooperate toward flame-retardant modification of polyester fabrics.

Imparting flame retardancy to polyester fabrics is still a pressing issue for the textile industry. To this end, a composite coating was developed by phosphite, pentamethyldisiloxane, urea and sodium alginate, and then applied together with calcium chloride to prepare flame-retardant polyester fabrics. The optimized polyester fabrics named PF-HUSC exhibited a rough surface with P, Si, N and Ca element distributions, as observed by scanning electron microscope (SEM) and energy dispersive X-ray spectrometer (EDX). Flame retardancy evaluations showed that the damaged length of PF-HUSC with a limiting oxygen index (LOI) value of 35.3 ± 0.3 % was reduced from the contrastive 17.6 ± 0.4 cm to 4.6 ± 0.2 cm after vertical burning test. Thermogravimetric (TG) test confirmed that PF-HUSC retained a char residue as high as 35.1 % at 700 °C. Cone calorimetry test displayed that the total heat release (THR) and total smoke production (TSP) values of PF-HUSC were reduced to 3.1 MJ/m2 and 1.1 m2, respectively, as compared to those of pure polyester fabrics. More importantly, PF-HUSC still exhibited higher LOI value than that of pure polyester fabrics after 25 washing cycles. Hence, the coating scheme is considered as a new method to expand the preparation of flame-retardant polyester fabrics.

Synthesis of Sodium Carboxymethyl Cellulose/Poly(acrylic acid) Microgels via Visible-Light-Triggered Polymerization as a Self-Sedimentary Cationic Basic Dye Adsorbent.

In this study, sodium carboxymethyl cellulose/poly(acrylic acid) (CMC/PAA) microgels were successfully synthesized via visible-light-triggered free-radical polymerization to remove methylene blue (MB) from water. The microgels had a loose and porous 3-D network structure, exhibiting excellent adsorption performance. The equilibrium adsorption capacity and the removal efficiency of the microgels reached approximately 1479 mg/g and 97%, respectively, when the initial concentration of MB was 300 mg/L. The adsorption kinetics was well described by the pseudo-second-order model, and the adsorption isotherms followed the Langmuir isothermal model. Notably, CMC/PAA microgels could naturally settle and be separated from the MB solution. Furthermore, the recovery efficiency of the regenerated CMC/PAA microgels reached approximately 94% after five adsorption-desorption cycles. Therefore, the microgels could be used as promising adsorbents due to the advantages of high adsorption capacity, fast removal rate, and reusability.

Preparation and Mechanism of Flame-Retardant Cotton Fabric with Phosphoramidate Siloxane Polymer through Multistep Coating.

To improve the water solubility of phosphoramidate siloxane and decrease the amount of flame-retardant additives used in the functional coating for cotton fabrics, a water-soluble phosphoramidate siloxane polymer (PDTSP) was synthesized by sol-gel technology and flame-retardant cotton fabrics were prepared with a multistep coating process. A vertical flammability test, limited oxygen index (LOI), thermogravimetric analysis, and cone calorimetry were performed to investigate the thermal behavior and flame retardancy of PDTSP-coated fabrics. The coated cotton fabrics and their char residues after combustion were studied by attenuated total reflection infrared spectroscopy (FTIR-ATR), scanning electron microscopy (SEM), and X-ray photoelectron spectroscopy (XPS). All results presented that PDTSP-coated cotton fabrics had good flame retardancy and char-forming properties. PDTSP coating was demonstrated to posess gas-phase flame-retardant mechanism as well as a condensed phase flame-retardant mechanism, which can be confirmed by thermogravimetric analysis-Fourier transform infrared spectroscopy (TG-IR) and cone calorimetry test. Also, the preparation process had little effect on the tensile strength of cotton fabrics, although the air permeability and whiteness had a slight decrease. After different washing cycles, the coated samples still maintained good char-forming properties.

Fully bio-based coating from chitosan and phytate for fire-safety and antibacterial cotton fabrics.

In this study, a fully bio-based coating was constructed by layer-by-layer deposition of chitosan (CS) and ammonium phytate (AP), to obtain fire-safety and antibacterial cotton fabrics. With about 8% weight gains of CS/AP coatings, the treated cotton fabrics self-extinguished in the vertical burning test. The data obtained from cone calorimetry showed CS/AP/cotton had much lower smoke and heat production, which indicated the fire safety of the fabrics was significantly improved for the presence of CS/AP coatings. The flame-retardant mechanism of this system was finally proposed according to the analysis of gaseous products and char residues. What is more, CS/AP coatings had higher antibacterial activity in Gram-negative bacteria and did improve the tensile strength of cotton fabrics compared with AP coating. With its ease of operation and use of non-toxic chemicals, this fully bio-based coating can further offer a feasible flame-retardant and antibacterial solution of the inflammable natural fabrics.

Synthesis of a Novel Linear α, ω-Di (Chloro Phosphoramide) Polydimethylsiloxane and Its Applications in Improving Flame-Retardant and Water-Repellent Properties of Cotton Fabrics.

A novel linear α, ω-di (chloro phosphoramide)-terminated polydimethylsiloxane (CPN-PDMS) was successfully synthesized and utilized as a formaldehyde-free water-repellent and flame-retardant for cotton fabrics. The flame retardancy of treated cotton fabrics was estimated by limiting oxygen index (LOI) test, vertical flammability test, and cone calorimetry test. The cotton fabrics treated with 350 g/L CPN-PDMS obtained excellent flame retardancy with an LOI value of 30.6% and the char length was only 4.3 cm. Combustion residues were studied using Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM) and energy dispersive spectrometry (EDS) analysis. Results show that CPN-PDMS can effectively enhance water repellency and fire resistance of cotton fabrics. Furthermore, the breaking strength test and the whiteness test strongly prove that the tensile strength and whiteness of the treated cotton fabrics were slightly lower than that of the pure cotton fabrics. The wash stability test showed that after 30 laundering cycles, the treated cotton fabrics still had an LOI value of 28.5% and a water-repellent effect of grade 80, indicating that CPN-PDMS was an excellent washing durability additive. In summary, these property enhancements of treated cotton fabrics were attributed to the synergistic effect of silicon-phosphorus-nitrogen elements in CPN-PDMS.

Modified melamine-formaldehyde resins improve tensile strength along with antifouling and flame retardancy in impregnation of cellulose paper.

In this study, polyvinyl alcohol (PVA) and benzoguanamine (BG) modified melamine-formaldehyde (MF) resins were used to prepare two high-pressure laminates (HPLs) as well as a pure cellulose paper laminate and core sandwich laminates with the core material of aramid paper (AP) or polypropylene non-woven fabric (PPNF). The tensile strength, flame retardancy and antifouling properties of the modified MF resin laminates were studied and compared with the MF resin laminate. The tensile test results showed that the MF resins modified with BG and PVA improved the tensile strength of the impregnated paper. In comparison with pure kraft cellulose paper laminates, the aramid paper core laminates displayed comparatively higher tensile strength. Antifouling test results indicated that modified MF resin laminates had no obvious change while the MF resin laminate was stained. Thermal stability of the modified resins was investigated by thermogravimetric (TG) analysis and the results showed that the char yield of modified MF resin was higher than that of the unmodified MF resin due to the addition of BG. The modified MF resin laminates exhibited better flame retardancy properties through the analysis of limiting oxygen index (LOI), vertical burning and cone calorimetry (CONE) compared to the MF resin laminate. In addition, the flame retardancy of laminates was further enhanced when prepared with core materials of aramid paper. Scanning electron microscopy analysis of residue char after CONE tests showed that the AP-core laminate formed a dense and stable char layer compared with the loose char layer of the PPNF-core laminate. This study shows a new direction to develop sustainable high-performance flame retardant laminates for commercial decoration application.