Solvent Sorption-Induced Actuation of Composites Based on a Polymer of Intrinsic Microporosity.

Materials that are capable of actuation in response to a variety of external stimuli are of significant interest for applications in sensors, soft robotics, and biomedical devices. Here, we present a class of actuators using composites based on a polymer of intrinsic microporosity (PIM). By adding an activated carbon (AX21) filler to a PIM, the composite exhibits repeatable actuation upon solvent evaporation and wetting and it is possible to achieve highly controlled three-dimensional actuation. Curled composite actuators are shown to open upon exposure to a solvent and close as a result of solvent evaporation. The degree of curling and actuation is controlled by adjusting the amount of filler and evaporation rate of the solvent casting process, while the actuation speed is controlled by adjusting the type of solvent. The range of forces and actuation speed produced by the composite is demonstrated using acetone, ethanol, and dimethyl sulfoxide as the solvent. The maximum contractile stress produced upon solvent desorption in the pure PIM polymer reached 12 MPa, with an ultimate force over 20 000 times the weight of a sample. This form of the composite actuator is insensitive to humidity and water, which makes it applicable in an aqueous environment, and can survive a wide range of temperatures. These characteristics make it a promising actuator for the diverse range of operating conditions in robotic and medical applications. The mechanism of actuation is discussed, which is based on the asymmetric distribution of the carbon filler particles that leads to a bilayer structure and the individual layers expand and contract differently in response to solvent wetting and evaporation, respectively. Finally, we demonstrate the application of the actuator as a potential drug delivery vehicle, with capacity for encapsulating two kinds of drugs and reduced drug leakage in comparison to existing technologies.

Flexible and active self-powered pressure, shear sensors based on freeze casting ceramic-polymer composites.

Self-powered flexible electronics are of particular interest and important for next generation electronics due to their light weight, flexible and self-sustainable properties. Many self-powered sensors made from piezoelectric composite materials are either inflexible or possess low piezoelectricity. In this work, we demonstrate self-powered flexible and highly active pressure and shear sensors based on freeze casting ceramic-polymer structures. A lamellar lead zirconate titanate (PZT) structure is initially developed via freeze-casting and the piezoelectric composites are formed by impregnating a polydimethylsiloxane (PDMS) matrix into the aligned pore channels. The structured PZT-PDMS composites exhibited a high effective longitudinal piezoelectric coefficient (d 33*) of 750 pC N-1, which is higher than that of the monolithic ceramic due to the combination of bending and flexural effects. The use of freeze casting enables the manufacture of complex and arbitrary shaped 3D piezoelectric architectures, along with the unique advantages of low-cost and ease of fabrication. A 14 × 14 mm2 PZT-PDMS pressure sensor was able to bend to a small radius of 8 mm and maintain a high d 33. Furthermore, the manufactured self-powered sensors are demonstrated in a range of applications, such as acceleration, strain and touch sensors that use the d 33, d 31 and d 15 coefficients to detect longitudinal, transverse and shear loads. This work expands on the potential applications of freeze casting and provides new opportunities for the manufacture of future electronic sensors.