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The workability of Al-xMg alloys with a high Mg content (Al-6Mg, Al-8Mg, Al-9Mg) was evaluated by investigating the microstructure and processing map. Hot torsion tests were conducted in the range of 350-500 °C between 0.1 and 1 s-1. Constitutive equations were derived from various effective stress-strain curves, and the thermal activation energies for deformation obtained were 171 kJ/mol at Al-6Mg, 195 kJ/mol at Al-8Mg, and 220 kJ/mol at Al-9Mg. In the case of the processing map, the instability region, which widened with increasing Mg content, was due mainly to the influence of the Mg solute, which activated grain boundary cracking and flow localization.
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Commercial vehicle pistons should have low thermal expansion and should be able to withstand deformation or mechanical stress. Aluminum alloys are suitable for pistons due to their light weight. However, as aluminum alloys have low strength and friction resistance, cast iron is added through the dipping process in order to increase the quality of pistons. However, the dipping process leads to defects such as defective bonding, void formation, and formation of an oxidation film at the junctions of the two materials due to differences in their properties, which adversely affects the impact resistance and mechanical strength of the product. A theoretical study on the metallurgical bond between the aluminum alloy and the cast iron insert in the piston was conducted to investigate the cause of the defects. The microstructure of the intermetallic bonding layer was observed using scanning electron microscopy and electron dispersive spectroscopy. In this study, defects were found in non-bonding and oxide films and several phases were generated corresponding to different parameters. It was found that processing time and temperature were the main causes of these defects.
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In this study, the characteristics of commercially pure titanium (hereinafter referred as CP-Ti)/Steel joints, brazed with Zr-Ti-Ni amorphous filler metal were analyzed. The effects of brazing temperature and time on the microstructure and joining strength of the CP-Ti/Steel joints were investigated. It was observed that Ti diffused into stainless steel substrate formed a brittle reaction zone, which contained intermetallic compounds, such as τ (Ti5Cr7Fe17), (Fe, -Ni)Ti, and FeTi, observed at the joint interface. As the brazing temperature and time increased, the width of the reaction layer in the joint was observed to increase. To suppress the oxidation of the substrates, the experiment was conducted at a cooling and heating speed of 100 °C/min, under a vacuum of 5×10-5 torr. The joining strength was observed to be significantly affected by the brazing conditions, such as temperature and duration time. The shear strength test showed that the strength increased for 15 min and then sharply decreased. This was attributed to the formation of brittle intermetallic compounds, like (Fe, Ni)Ti. The joint brazed at 880 °C for 15 min showed the maximum joining strength, of 216 MPa.
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In this work, we prepared spinel-type NiCo2O4 (NCO) nanopowders as a low-cost and sensitive electrochemical sensor for nonenzymatic glucose detection. A facile and simple chemical bath method to synthesize the NCO nanopowders is demonstrated. The effect of pH and annealing temperature on the formation mechanism of NCO nanoparticles was systematically investigated. Our studies show that different pHs of the precursor solution during synthesis result in different intermediate phases and relating chemical reactions for the formation of NCO nanoparticles. Different morphologies of the NCO depending on pHs are also discussed based on the mechanism of growth. Electrochemical performance of the prepared NCO was characterized towards glucose, which reveals that sensitivity and selectivity of the NCO are significantly related with the final microstructure combined with constituent species with multiple oxidation states in the spinel structure.
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In this study, the correlation between surface roughness of carbon steel and crystal size of manganese phosphate coatings has been investigated. The microstructure and surface morphology of the coatings were analyzed by SEM, XRD. The surface roughness test was carried out in order to calculate Ra value by atomic force microscopy (AFM). Also, the tribology property of manganese phosphate coating was tested by ball-on disk. XRD showed that (Mn,Fe)5H2(PO4)4·4H2O in manganese phosphate coating layer was formed by the chemical reaction between manganese phosphate and elements in carbon steel. Also, (Mn,Fe)5H2(PO4)4 · 4H2O was observed to be formed in all manganese phosphate conversion coating. With regard to the effects of surface roughness on manganese phosphate coatings, it can be seen that there is an increase of the crystal size on manganese phosphate coating as the surface roughness of carbon steel decreased. The increase of crystal size by the surface roughness had effect on the tribology property and electrochemical property. It was approved that friction coefficient of manganese phosphate coating is remarkably improved as the surface roughness of carbon steel become rough.
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In2O3/SnO2 composite nanoparticles (NPs) were synthesized by a hydrothermal method. Fringes and spotty patterns were observed in high-resolution TEM images and corresponding selected area electron diffraction pattern, respectively, suggesting the nanoparticles were single crystals. X-ray diffraction results revealed that the In2O3/SnO2 composite NP sensor consisted of three phases: In2O3, SnO2 and In2Sn2O7-x (indium tin oxide: ITO). Energy-dispersive X-ray spectrum of the 9:1 In2O3/SnO2 composite NPs showed the atomic ratio of In2O3 to SnO2 was close to 9:1. The response of the chemiresistive sensor to CO was 9.2, which is within the highest 15% among the response values reported for the past 10 years. The ITO NP-based gas sensor is selective toward CO against other reducing gases such as toluene, acetone and benzene. The enhanced response of the 9:1 In2O3/SnO2 composite NP sensor to CO compared to the pure In2O3 NP sensor can be explained mainly by the stronger resistance modulation at the In2O3/SnO2 junctions.
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The microstructure of extruded Cu-free Al-Zn-Mg alloy is studied. Hot torsion tests are performed on a Cu-free Al-Zn-Mg alloy to investigate the effect of large strain deformation on the dislocation behavior. The dislocation structure is characterized by X-ray diffraction profile analysis, and the effective stress-strain curves are obtained by hot torsion tests. The dislocation density at low deformation temperature is found to be higher than that at high deformation temperature. The dislocation density of the alloy increases gradually up to ε = 1 with increasing strain and does not change significantly during further deformation.
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Yttria-stabilized zirconia (YSZ) and Al2O3 multilayer coatings were fabricated by plasma spraying. Thermal conductivity and thermal shock test were investigated to find out the thermal properties of the coating layer and the surface of the crack. Thermal conductivity was investigated using laser flash method and thermal shock were measured by water quenching method. Furthermore, the factors influencing thermal properties of these coatings were analyzed in detail. Multilayer coatings have imperfect interfaces. At an imperfect interface, the heat transfer coefficient was close to zero, indicating a low thermal conductivity. Multilayer coatings increase thermal shock resistance. This is because ZrO2 phases transformation from tetragonal to monoclinic occurring to the cooling process, resulting in microcracks due to volume expansion. The crack generated at this time dispersed and absorbed the thermal shock, so that it exhibited excellent thermal shock resistance.
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In2O3 nanoparticle (NP)-decorated WO3 nanorods (NRs) were prepared using sol-gel and hydrothermal methods. The In2O3 NRs and WO3 NPs were crystalline. WO3 NP-decorated In2O3 NRs were also prepared using thermal evaporation and hydrothermal methods. The NO2 sensing performance of the In2O3 NP-decorated WO3 NR sensor toward NO2 was compared to that of the WO3 NP-decorated In2O3 NR sensor. The former showed a high response to NO2 due to a significant reduction of the conduction channel width upon exposure to NO2. In contrast, the latter showed a far less pronounced response due to limited reduction of the conduction channel width upon exposure to NO2. When the sensors were exposed to a reducing gas instead of an oxidizing gas (NO2), the situation was reversed, i.e., the WO3 NP-decorated In2O3 NR exhibited a stronger response to the reducing gas than the In2O3 NP-decorated WO3 NR sensor. Thus, a semiconducting metal oxide (SMO) with a smaller work function must be used as the decorating material in decorated heterostructured SMO sensors for detection of oxidizing gases. The In2O3 NP-decorated WO3 NR sensor showed higher selectivity for NO2 compared to other gases, including reducing gases and other oxidizing gases, as well as showed high sensitivity to NO2.
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The surface activation agents have been used to form a high quality coating layer on manganese phosphate process. The role of surface activation agents increases the nucleation sites, which leads to obtain a finer phosphate coating. In this study, the effects of surface activation agents on manganese phosphate coating were investigated by changing the chemical composition ratio between sodium pyrophosphate and manganese carbonate. The morphology, chemical composition and corrosion resistance of the coatings were analyzed by SEM, XRD, EDS, XPS and electrochemical polarization method, respectively. Also, the tribology property of manganese phosphate coating was tested by ball-on disk. In the results of EDS analysis, coating layer consists of elements such as Mn, P, Fe, O, and C. XRD showed that (Mn,Fe)5H2(PO4)4 · 4H2O in manganese phosphate coating layer was formed by the chemical reaction between manganese phosphate and elements in carbon steel. With regard to the effects of surface activation agents on the manganese phosphate coatings, it can be seen that there is an increase of the crystal size on phosphate coating as the content of sodium pyrophosphate increased. The increase of sodium pyrophosphate had effect on the tribology property under the condition of spindle oil retention. Corrosion resistance was improved for manganese carbonate (3 g/L) and sodium pyrophosphate (3 g/L) coating with the ratio of 1:1. Also, better tribology property was observed for manganese carbonate (3 g/L) and sodium pyrophosphate (15 g/L) with the ratio of 1:5.
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Owing to the energy and environmental issues, energy recovery technologies attract an increasing interest. Thermoelectric power generation is a recycling technology, which directly converts heat energy into electric energy by reusing waste heat. In this study, n-type Bi2Te2.7Se0.3 thermoelectric materials doped with Cu were fabricated by hot pressing. The Bi-Te system has excellent thermoelectric properties in the middle- and low-temperature ranges; when a certain amount of Cu dopant is added, the thermoelectric properties are improved. The thermoelectric properties of the samples doped with Cu were compared with those of the intrinsic Bi-Te-based sample without Cu doping. In addition, the effects of the Cu concentration on the thermoelectric-material structures were investigated.
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Intrinsic Cu- and Ni-added Cu electrodes were prepared to study Sn-3Ag-0.5Cu lead-free solder joints. Our work focused on three categories: (1) formation and role of intermetallic compounds, (2) structural and compositional change of intermetallic compounds due to thermal aging effects, and (3) mechanical bonding strength of solder joints. A series of SEM, EDX, and bonding test analyses were performed on two electrode types to study joint morphologies, the types of intermetallic compounds formed, and bonding strengths, respectively. As a result, after heat treatments at 150 °C for 10 h, 100 h, and 300 h, Cu6Sn5 and (Ni, Cu)3Sn4 were obtained at the interfaces of the intrinsic Cu electrode and the Ni-added Cu electrode, respectively. In the Ni-added Cu electrode samples, the growth rate of the intermetallic compounds was reduced, but the mechanical bonding strength had a higher value compared to that of the intrinsic Cu electrode. The bonding characteristics under different heat treatment conditions are also discussed.
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Higher manganese silicide is generally used in thermoelectric devices between 700 K and 900 K. MnSi1.73Al0.005 samples were fabricated by two continuous solid-state reactions followed by hot pressing because the electrical conductivity of all the samples is strongly dependent on Al doping, showing superior thermoelectric performance to the as-synthesized higher manganese silicide. The solid-state-reaction was performed at 1173 K for 6 hours. The effects of the sintering temperature were examined by sintering at three different temperatures: 1273 K, 1323 K and 1373 K. For the surface, microstructural, and electrical properties, scanning electron microscopy, X-ray diffraction, and a series of electric conductivity, Seebeck coefficient, and thermal conductivity analyses were conducted, respectively. As a result, the optimal process temperature for Al-doped higher manganese silicide using a hot-press technique was determined.
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In this study, the changes in the microstructural characteristics and mechanical properties of A356 alloys as a function of Mn content and cast thickness were evaluated using structural analysis and tensile tests. Five different A356+x%Mn alloys were prepared by casting in molds of different thicknesses followed by solid solution treatment at 813 K for 195 min and aging treatment at 423 K for 120 min. It was confirmed that the secondary dendrite arm spacing (SDAS) increased with increasing thickness of the cast sample, whilst, for a given thickness, the addition of small amounts of Mn resulted in a decrease of the SDAS. Mn contents of 0.05-0.15% resulted in ~7-9% improvements in the spheroid ratio of the primary Si particles compared to that of the commercial A356 alloy. Further, the spheroid ratio of the primary Si particles obtained in the thin cast samples were higher than that obtained in the thick cast samples. In particular, the addition of small amounts of Mn was also effective in suppressing the formation of the needle-like beta Al-Fe-Si intermetallic compound. The yield and tensile strengths of the thinner cast samples were higher than those of the thicker cast samples. Finally, Mn contents of 0.05-0.15% resulted in enhanced yield and tensile strengths, but Mn content ≥0.1% resulted in decreased elongation.
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Hot torsion tests were performed on an Al-Zn-Mg alloy modified with CaO-added Mg to investigate the effects of the Mg additive on the high temperature deformation characteristics. Effective stress- strain curves and processing maps were established from the experimental results under a range of deformation conditions. The fracture strain of the CaO-added Al-Zn-Mg alloy was higher than that of the Al-Zn-Mg alloy. The CaO-added Al-Zn-Mg alloy did not show an instability region in the processing map but the commercial Al-Zn-Mg alloy exhibited adiabatic shear bands at low temperatures and at a high strain rate. The results shown in this study were attributed to the reduction of the second phase by the addition of CaO-added Mg.
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Optimum processing conditions were obtained by evaluating the hot working behavior of commercially pure Ti using hot torsion tests. Hot torsion tests were conducted at temperatures ranging from 800 °C-1000 °C and strain rates ranging from 0.1-10 s-1. The flow curves show that the peak stress increases as the temperature decreases and the strain rate increases. The optimum processing conditions were derived by comparing the processing and activation energy maps. The microstructure was characterized based on various regions of the processing map. The activation energy for plastic deformation was obtained using the constitutive equation. The activation energy differs depending on the constituent phases.
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In this study, the correlation between morphology and friction of manganese phosphate coating layer with additive agent of tartaric acid by 2, 4, 6 g were investigated. The microstructure and morphology of the coatings were studied by scanning electron microscopy (SEM), X-ray diffraction (XRD), energy-dispersive X-ray spectroscopy (EDS) and atomic force microscopic (AFM). Potentiodynamic polarization test was carried out in order to evaluate the corrosion protection properties of manganese phosphate coating in 3.5 wt.% NaCl solution. Also, the tribology property of manganese phophate coating was tested by ball-on disk. In the results of EDS analysis, coating layer consists of elements such as Mn, P, Fe, O, and C. XRD showed that (Mn, Fe)5H2(PO4)4·4H2O in manganese phosphate coating layer was formed by the chemical reaction between manganese phosphate and elements in SM45C alloy. The corrosion resistance of manganese phosphate coating with additive agent was superior than the one without additive agent. Also, in the Fe amount in sludge, manganese phosphate coating layer with additive agent was observed to be considerably decreased.
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The surface activated bonding (SAB) method generally has the advantage of high bonding strength, low contact resistance, and high microstructural stability at room temperature. In this study, Ti-Al laminates were produced by surface activated bonding with aluminum and titanium foils. Heat treatment was conducted at the temperature range from 200 to 550 °C in vacuum. The bonding strength Ti-Al laminates was measured by a peel test, and the interfacial characteristics were investigated microstructural observation. The results showed that the bonding strength was the highest with heat treatment at 400 °C, microstructure observation revealed that the bonding strength of the Ti-Al laminate was influenced by the interfacial characteristics.
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In this study influence of spray distance on the properties of WC-12Co coatings deposited by HVOF was investigated. WC-12Co coating was sprayed at spray distance of 300, 385 and 450 mm. From microstructure observation, it is confirmed that the porosity of coatings increases with increasing the spray distance. The X-ray diffraction patterns indicate that the coatings consist of pure WC, W, and Co as well as W2C and Co6W6C phases. The increase of the spray distance accelerated the decarburization of coatings. From micro hardness tests, it was found that the hardness and the fracture toughness decreased with increasing spray distance. These mechanical properties would be related with not only porosity but also the degree of decarburization.
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The hot deformation behavior of hot-extruded AA7175 was investigated with flow curves and processing maps through hot torsion tests. The flow curves and the deformed microstructures revealed that dynamic recrystallization (DRX) occurred in the hot-extruded AA7175 during hot working. The failure strain was highest at medium temperature. This was mainly influenced by the dynamic precipitation of fine rod-shaped MgZn2. The processing map determined the optimal deformation condition for the alloy during hot working.