Low-Cost Sensors Technologies for Monitoring Sustainability and Safety Issues in Mining Activities: Advances, Gaps, and Future Directions in the Digitalization for Smart Mining.

Nowadays, monitoring aspects related to sustainability and safety in mining activities worldwide are a priority, to mitigate socio-environmental impacts, promote efficient use of water, reduce carbon footprint, use renewable energies, reduce mine waste, and minimize the risks of accidents and fatalities. In this context, the implementation of sensor technologies is an attractive alternative for the mining industry in the current digitalization context. To have a digital mine, sensors are essential and form the basis of Industry 4.0, and to allow a more accelerated, reliable, and massive digital transformation, low-cost sensor technology solutions may help to achieve these goals. This article focuses on studying the state of the art of implementing low-cost sensor technologies to monitor sustainability and safety aspects in mining activities, through the review of scientific literature. The methodology applied in this article was carried out by means of the Preferred Reporting Items for Systematic Reviews and Meta-Analyses (PRISMA) guidelines and generating science mapping. For this, a methodological procedure of three steps was implemented: (i) Bibliometric analysis as a quantitative method, (ii) Systematic review of literature as a qualitative method, and (iii) Mixed review as a method to integrate the findings found in (i) and (ii). Finally, according to the results obtained, the main advances, gaps, and future directions in the implementation of low-cost sensor technologies for use in smart mining are exposed. Digital transformation aspects for data measurement with low-cost sensors by real-time monitoring, use of wireless network systems, artificial intelligence, machine learning, digital twins, and the Internet of Things, among other technologies of the Industry 4.0 era are discussed.

Low-Cost Technologies Used in Corrosion Monitoring.

Globally, corrosion is the costliest cause of the deterioration of metallic and concrete structures, leading to significant financial losses and unexpected loss of life. Therefore, corrosion monitoring is vital to the assessment of structures' residual performance and for the identification of pathologies in early stages for the predictive maintenance of facilities. However, the high price tag on available corrosion monitoring systems leads to their exclusive use for structural health monitoring applications, especially for atmospheric corrosion detection in civil structures. In this paper a systematic literature review is provided on the state-of-the-art electrochemical methods and physical methods used so far for corrosion monitoring compatible with low-cost sensors and data acquisition devices for metallic and concrete structures. In addition, special attention is paid to the use of these devices for corrosion monitoring and detection for in situ applications in different industries. This analysis demonstrates the possible applications of low-cost sensors in the corrosion monitoring sector. In addition, this study provides scholars with preferred techniques and the most common microcontrollers, such as Arduino, to overcome the corrosion monitoring difficulties in the construction industry.

Operational and Analytical Modal Analysis of a Bridge Using Low-Cost Wireless Arduino-Based Accelerometers.

Arduino-based accelerometers are receiving wide attention from researchers to make long-term Structural Health Monitoring (SHM) feasible for structures with a low SHM budget. The current low-cost solutions found in the literature share some of the following drawbacks: (1) high noise density, (2) lack of wireless synchronization, (3) lack of automatic data acquisition and data management, and (4) lack of dedicated field tests aiming to compare mode shapes from Operational Modal Analysis (OMA) with those of a digital model. To solve these problems, a recently built short-span footbridge in Barcelona is instrumented using four Low-cost Adaptable Reliable Accelerometers (LARA). In this study, the automatization of the data acquisition and management of these low-cost solutions is studied for the first time in the literature. In addition, a digital model of the bridge under study is generated in SAP2000 using the available drawings and reported characteristics of its materials. The OMA of the bridge is calculated using Frequency Domain Decomposition (FDD) and Covariance Stochastic Subspace Identification (SSI-cov) methods. Using the Modal Assurance Criterion (MAC), the mode shapes of OMA are compared with those of the digital model. Finally, the acquired eigenfrequencies of the bridge obtained with a high-precision commercial sensor (HI-INC) showed a good agreement with those obtained with LARA.

A Novel Wireless Low-Cost Inclinometer Made from Combining the Measurements of Multiple MEMS Gyroscopes and Accelerometers.

Structural damage detection using inclinometers is getting wide attention from researchers. However, the high price of inclinometers limits this system to unique structures with a relatively high structural health monitoring (SHM) budget. This paper presents a novel low-cost inclinometer, the low-cost adaptable reliable angle-meter (LARA), which combines five gyroscopes and five accelerometers to measure inclination. LARA incorporates Internet of Things (IoT)-based microcontroller technology enabling wireless data streaming and free commercial software for data acquisition. This paper investigates the accuracy, resolution, Allan variance and standard deviation of LARA produced with a different number of combined circuits, including an accelerometer and a gyroscope. To validate the accuracy and resolution of the developed device, its results are compared with those obtained by numerical slope calculations and a commercial inclinometer (HI-INC) in laboratory conditions. The results of a load test experiment on a simple beam model show the high accuracy of LARA (0.003 degrees). The affordability and high accuracy of LARA make it applicable for structural damage detection on bridges using inclinometers.

Low-Cost Wireless Structural Health Monitoring of Bridges.

Nowadays, low-cost accelerometers are getting more attention from civil engineers to make Structural Health Monitoring (SHM) applications affordable and applicable to a broader range of structures. The present accelerometers based on Arduino or Raspberry Pi technologies in the literature share some of the following drawbacks: (1) high Noise Density (ND), (2) low sampling frequency, (3) not having the Internet's timestamp with microsecond resolution, (4) not being used in experimental eigenfrequency analysis of a flexible and a less-flexible bridge, and (5) synchronization issues. To solve these problems, a new low-cost triaxial accelerometer based on Arduino technology is presented in this work (Low-cost Adaptable Reliable Accelerometer-LARA). Laboratory test results show that LARA has a ND of 51 µg/√Hz, and a frequency sampling speed of 333 Hz. In addition, LARA has been applied to the eigenfrequency analysis of a short-span footbridge and its results are compared with those of a high-precision commercial sensor.

Development of a Low-Cost System for the Accurate Measurement of Structural Vibrations.

Nowadays, engineers are widely using accelerometers to record the vibration of structures for structural verification purposes. The main obstacle for using these data acquisition systems is their high cost, which limits its use to unique structures with a relatively high structural health monitoring budget. In this paper, a Cost Hyper-Efficient Arduino Product (CHEAP) has been developed to accurately measure structural accelerations. CHEAP is a system that is composed of five low-cost accelerometers that are connected to an Arduino microcontroller as their data acquisition system. Test results show that CHEAP not only has a significantly lower price (14 times cheaper in the worst-case scenario) compared with other systems used for comparison but also shows better accuracy on low frequencies for low acceleration amplitudes. Moreover, the final output results of Fast Fourier Transformation (FFT) assessments showed a better observable resolution for CHEAP than the studied control systems.