Solid State Joining of a Cold Rolled Zr-Based Bulk Metallic Glass to a Wrought Aluminum Alloy by Power Ultrasonics.

Ultrasonic metal welding (UMW) enables joining in the solid state at relative low temperatures with short cycle times. This technique is of particular interest for joining metallic glasses to each other or to other materials, because crystallization of the amorphous structure can be prevented due to the low thermal loading and the rapidity of the process. In this work, UMW is applied to join one 1 mm thick sheet of a commercial wrought aluminum alloy (AA5754) and one 0.4 mm thick strip of a commercial Zr-based bulk metallic glass (AMZ4). The introduced heat of the welding process is detected with thermocouples and thermal imaging. To investigate the strength of the joint and the influence on the microstructure, mechanical tensile tests are carried out in combination with scanning electron microscopy and differential scanning calorimetry. The results show that ultrasonic metal welding is a suitable technique to join amorphous bulk metallic glasses to crystalline aluminum alloys. The metallic glass component retains its amorphous structure in the joint, and the joint strength is higher than the strength of the Al sheet. These findings will help to develop future applications of BMG-based multi-material components, including medical tools.

Ni self-diffusion in glass forming Pd-Ni-S melts.

The Ni self-diffusion in glass forming Pd40Ni40S20, Pd37Ni37S26and Pd31Ni42S27melts was probed by incoherent, quasielastic neutron scattering over a temperature range between 773 and 1023 K. The Ni self-diffusion coefficients are on a 10-10 m2 s-1-10-9 m2 s-1scale and barely change with composition. Each composition exhibits an Arrhenius-type temperature dependence of the Ni self-diffusion coefficients, which results in activation energies ranging fromEA= 348 ± 16 meV for Pd40Ni40S20toEA= 387 ± 6 meV for Pd37Ni37S26. The structural relaxation shows a stretched exponential behavior even far above the liquidus temperatures. In addition, the viscosity of the Pd37Ni37S26melt was measured under reduced gravity conditions. The diffusion calculated from the viscosity reveals a significant deviation from the measured Ni self-diffusion by a factor between 4 and 8. This may indicate a dynamic decoupling between the atoms within the Pd-Ni-S equilibrium melts.

Bulk metallic glass formation in the (Ti,Zr)-(Ni,Cu)-S system.

New bulk glass-forming alloy compositions, exceeding a critical casting thickness of 1 mm, are developed in the (quasi-ternary) (Ti,Zr)-(Ni,Cu)-S system. The ternary eutectic composition Ti65.5Ni22.5Cu12 is stepwise modified through additions of S (0-8 at%) and Zr (0-22.5 at%) at the expense of Ni and Ti, respectively. By increasing the plate thickness of the casted samples from 500 µm to 1.25 mm, the primary precipitating phases are identified which is for the best glass-formers (e.g. Ti58Zr7.5Ni18.5Cu12S4) an icosahedral phase. In calorimetric experiments, several exothermic crystallization events are observed upon heating glassy samples. The first exothermic event, obscuring the glass transition, is attributed to the formation of the icosahedral phase. As the icosahedral phase forms upon heating and cooling for the best glass-formers, the origin of the increased glass-forming ability might be attributed to a pronounced icosahedral short-range order in the liquid state, impeding the formation of the stable crystalline phases.