RESUMEN
In this article, we characterize and review the unusual lack of threshold in fatigue crack growth (FCG) behavior for some alloys at low values of stress intensity factor ranges ΔK and its implications to damage-tolerant design approaches. This unusual behavior was first observed by Marci in 1996 in IMI 834 alloy. Conventional applications of linear elastic fracture mechanics to FCG analysis at constant R-ratio (or Kmax) assumes that (da/dN) decreases monotonically with decreasing ΔK and approaches the threshold value of ΔKth with (da/dN) ≤ 10-7 mm/cycle for a given R (or Kmax). However, instead of ΔK threshold behavior, some materials exhibit plateau or acceleration in da/dN rate with decreasing ΔK for long cracks tested in both constant R and Kmax conditions. This unusual (da/dN)-ΔK behavior is only observed experimentally but not understood and represents a challenge to scientists and engineers to model the safe fatigue life prediction of structures under low amplitude vibrating loads.
RESUMEN
This study was completed in effort to characterize the notch sensitivity of additively manufactured (AM) Inconel 718 produced by laser powder bed fusion (L-PBF). Three different root radii on V-notched test specimens and smooth specimens were evaluated under tensile conditions for specimens built in vertical and horizontal orientations. Both the total axial strain and localized notch diametral strain were measured. Finite element analysis (FEA) was completed on each specimen geometry to confirm the actual strain measurements near the notch. Test results showed the tensile strength of the notched specimens were larger than the tensile strength values of the smooth specimens. These tensile results equate to a notch-sensitivity ratio (NSR) greater than one, indicating that the L-PBF Inconel 718 material is a notch-strengthened material. It is suspected that the notch strengthening is a result of increased triaxial stress produced near the notch tip causing added material constraints, resulting in higher strength values for the notched specimens. Fractography analysis was completed on the various fracture surfaces and identified a dominate ductile failure mode within all of the specimens; however, the amount of ductility reduced with smaller notch root radii. While this study provides the initial notch responses of the L-PBF Inconel 718, further research must be completed in regard to the impact of notches on more complex loading behaviors, such as fatigue and stress-rupture conditions.
RESUMEN
This article addresses online discussions with comments related to Kop and ∆Keff used in fatigue crack growth (FCG) analyses and modeling. The author of this article assembled an online discussion pertaining to the critical issues and challenges on Kop and ∆Keff, which took place during the summer of 2020. The meetings were titled, Recent Advances on FCG Investigations and Modeling.
