A factorial experimental analysis of using wood fly ash as an alkaline activator along with coal fly ash for production of geopolymer-cementitious hybrids.

Alkaline activated materials such as geopolymers and cementitious materials derived from pozzolanic reactions offer several advantages over the currently widely used Portland cement, especially in terms of environmental sustainability and physiochemical properties. However due to the need of an alkaline activator, such as NaOH or KOH, which result in high production cost and requires skilled personnel, they have not been deeply explored and put to use. Here in this study, wood fly ash, a by product of wood combustion is used as an alternative source of alkaline activator for producing such alkaline activated materials along with coal fly ash, where the resulting geopolymer-cementitious hybrid (GCH) was characterized physico-chemically through electron microscopy, BET, FTIR, XRF & XRD. However, the leaching of heavy metals from the wood fly ash could potentially pose an environmental concern. Therefore, the focus of this study is to reduce the leachability factor of wood fly ash involved in the alkaline activated process and to understand the effects of various factors (i.e. water-to-ash ratio (w/a), method of curing, type of alkaline activator and ash sieving) on the leaching process, through factorial experimental analysis. The leaching patterns of various elements such as Pb, Zn, Cr, As. Hg, Se were studied along with the contributing factors and results showed that the dominant factor was the type of alkaline activator (i.e. Wood Fly Ash versus Na2SiO3). By comparing the leaching data to Denmark's leaching criteria, the best performing GCH sample was found to be 0.3DI_p_s (0.3 represents the w/a ratio, "p" denotes that samples were precured and "s" denotes sieving).

Evaluation of sewage sludge incineration ash as a potential land reclamation material.

This study evaluated the potential of utilising sewage sludge incineration ash as a land reclamation material. Toxicity assessment of the leachate of the ash was carried out for both terrestrial and marine organisms. Both the fruit fly Drosophila melanogaster and barnacle Amphibalanus amphitrite showed that both bottom and fly ash leached at liquid-to-solid (L/S) ratio 5 did not substantially affect viabilities. The leachate carried out at L/S 10 was compared to the European Waste Acceptance Criteria and the sewage sludge ashes could be classified as non-hazardous waste. The geotechnical properties of the sewage sludge ash were studied and compared to sand, a conventional land reclamation material, for further evaluation of its potential as a land reclamation material. It was found from direct shear test that both bottom and fly ashes displayed similar and comparable shear strength to that of typical compacted sandy soil based on the range of internal friction angle obtained. However, the consolidation profile of bottom ash was significantly different from sand, while that of fly ash was more similar to sand. Our study showed that the sewage sludge ash has the potential to be used as a land reclamation material.

Effective Recovery of Vanadium from Oil Refinery Waste into Vanadium-Based Metal-Organic Frameworks.

Carbon black waste, an oil refinery waste, contains a high concentration of vanadium(V) leftover from the processing of crude oil. For the sake of environmental sustainability, it is therefore of interest to recover the vanadium as useful products instead of disposing of it. In this work, V was recovered in the form of vanadium-based metal-organic frameworks (V-MOFs) via a novel pathway by using the leaching solution of carbon black waste instead of commercially available vanadium chemicals. Two different types of V-MOFs with high levels of crystallinity and phase purity were fabricated in very high yields (>98%) based on a coordination modulation method. The V-MOFs exhibited well-defined and controlled shapes such as nanofibers (length: > 10 µm) and nanorods (length: ∼270 nm). Furthermore, the V-MOFs showed high catalytic activities for the oxidation of benzyl alcohol to benzaldehyde, indicating the strong potential of the waste-derived V-MOFs in catalysis applications. Overall, our work offers a green synthesis pathway for the preparation of V-MOFs by using heavy metals of industrial waste as the metal source.

Evaluation of the leaching behavior of incineration bottom ash using seawater: A comparison with standard leaching tests.

Batch and column tests were conducted on untreated incineration bottom ash (IBA) samples from two incineration plants in Singapore, using seawater as the leachant. The main objective of this study was to investigate the change in the leaching behavior of certain elements (i.e. As, Cd, Cr, Cu, Ni, Pb, Sb, Se and Zn) when IBA comes into contact with seawater. Such an investigation using seawater as leachant was not commonly carried out when investigating leaching behavior in IBA. The leaching tests were then carried out on the same IBA samples using DI water, as a comparison. Lower level of leaching was observed for Pb and Zn when seawater was used as the leachant. Cr and Sb showed significant cumulative release at Liquid-to-Solids (L/S) ratio 5 in the seawater column leaching. The influence of Dissolved Organic Carbon (DOC) on Cu leaching seems to decrease after L/S 2 when using seawater in the column test. Although the leaching behavior of IBA was affected when seawater was used, for the column test, there was no significant difference during the initial release when compared to DI water. The initial L/S fractions collected were important as the low L/S ratios represent the pore water concentration and the maximum output in an actual application. The results from this study would be useful for the future study on using IBA in marine applications.

Influence of moisture content and temperature on degree of carbonation and the effect on Cu and Cr leaching from incineration bottom ash.

This study investigated the influence of moisture content and temperature on the degree of carbonation of municipal solid waste (MSW) incineration bottom ash (IBA) from two different incineration plants in Singapore. The initial rate of carbonation was affected by the nominal moisture content used. Carbonation temperature seemed to play a part in changing the actual moisture content of IBA during carbonation, which in turn affected the degree of carbonation. Results showed that 2h of carbonation was sufficient for the samples to reach a relatively high degree of carbonation that was close to the degree of carbonation observed after 1week of carbonation. Both Cu and Cr leaching also showed significant reduction after only 2h of carbonation. Therefore, the optimum moisture content and temperature were selected based on 2h of carbonation. The optimum moisture content was 15% for both incineration plants while the optimum temperature was different for the two incineration plants, at 35°C and 50°C. The effect on Cu and Cr leaching from IBA after accelerated carbonation was evaluated as a function of carbonation time. Correlation coefficient, Pearson's R, was used to determine the dominant leaching mechanism. The reduction in Cu leaching was found to be contributed by both formation of carbonate mineral and reduction of DOC leaching. On the other hand, Cr leaching seemed to be dominantly controlled by pH.

Accelerated carbonation of different size fractions of MSW IBA and the effect on leaching.

Accelerated carbonation has been studied as a treatment method for MSW IBA, and the main advantage is that it can shorten the treatment duration from months to days, compared to natural weathering. This study investigated the effect of accelerated carbonation on different size fractions of IBA collected from two incineration plants in Singapore. The different size fractions were ground to <425µm to minimise the influence of morphological difference on carbonation efficiency from that of chemical and mineralogical differences. Total element content was carried out for IBA collected from both incineration plants and the different size fractions. XRD was also used to analyse the mineralogical composition of IBA. Results showed that the degree of carbonation decreased as the size increased, which in turn corresponded to decreasing total Ca content and portlandite phase. The leaching behaviour of Pb, Zn, Cu, Cr and soluble constituents like DOC, Cl(-), and SO4(2-) were evaluated. It was found that carbonation resulted in the reduction of leaching of most constituents, except Cl(-) and SO4(2-). The reduction in leaching after carbonation can be attributed to the decrease in pH and formation of secondary minerals, rather than the precipitation of calcite. The research also suggested that since the leaching of soluble constituents from untreated IBA is mainly from the fine fractions and the fine fractions are more reactive to accelerated carbonation, size separation is beneficial in improving the carbonation efficiency and reducing the volume of IBA that needs to be treated, which can potentially reduce the treatment cost of IBA.