Time-Resolved Small-Angle X-ray Scattering Studies during the Aqueous Emulsion Polymerization of Methyl Methacrylate.

Recently, we reported time-resolved synchrotron small-angle X-ray scattering (TR-SAXS) studies during aqueous emulsion polymerization using a bespoke stirrable reaction cell (J. Am. Chem. Soc. 2021, 143, 1474-1484). This proof-of-concept study utilized a semifluorinated specialty monomer (2,2,2-trifluoroethyl methacrylate) to ensure high X-ray contrast relative to water. Herein, we extend this approach to emulsion polymerization of methyl methacrylate (MMA) in the presence or absence of sodium dodecyl sulfate (SDS) at 70 °C. Solution conductivity measurements for this anionic surfactant indicated a critical micelle concentration (CMC) of 10.9 mM at this temperature. Thus, SDS was employed at either 1.0 or 20.0 mM, which corresponds to well below or well above its CMC. Postmortem analysis by 1H NMR spectroscopy indicated MMA conversions of 93-95% for these three formulations. We demonstrate that the X-ray contrast between water and PMMA is sufficiently large to produce high-quality scattering patterns during TR-SAXS experiments. Such patterns were fitted using a hard-sphere scattering model to monitor the evolution in particle diameter. This enabled (i) determination of the time point for the onset of nucleation and (ii) the evolution in particle size to be monitored during the MMA polymerization. The final particle diameters obtained from such TR-SAXS studies were consistent with postmortem DLS analyses, while TEM studies confirmed that near-monodisperse latex particles were formed. Micellar nucleation occurs within just 2 min when the SDS concentration is well above its CMC, resulting in a high particle number concentration and relatively small latex particles. In contrast, when SDS is either absent or present below its CMC, particle nuclei are formed by homogeneous nucleation over significantly longer time scales (14-15 min). In the latter case, adsorption of SDS onto nascent particles reduces their coagulation, giving rise to a larger number of smaller particles compared to the surfactant-free polymerization. However, the characteristic time required for the onset of nucleation is barely affected because this is mainly controlled by the kinetics of homogeneous polymerization of the relatively water-soluble MMA monomer within the aqueous phase. These results suggest that the aqueous emulsion polymerization of several other (meth)acrylic monomers, and perhaps also vinyl acetate, may be amenable to TR-SAXS studies.

Fundamentals of Emulsion Polymerization.

A comprehensive overview of the fundamentals of emulsion polymerization and related processes is presented with the object of providing theoretical and practical understanding to researchers considering use of these methods for synthesis of polymer colloids across a wide range of applications. Hence, the overview has been written for a general scientific audience with no prior knowledge assumed. Succinct introductions are given to key topics of background science to assist the reader. Importance is placed on ensuring mechanistic understanding of these complex polymerizations and how the processes can be used to create polymer colloids that have particles with well-defined properties and morphology. Mathematical equations and associated theory are given where they enhance understanding and learning and where they are particularly useful for practical application. Practical guidance also is given for new researchers so that they can begin using the various processes effectively and in ways that avoid common mistakes.

Tuning the modulus of nanostructured ionomer films of core-shell nanoparticles based on poly(n-butyl acrylate).

In this study we investigate the structure-mechanical property relationships for nanostructured ionomer films containing ionically crosslinked core-shell polymer nanoparticles based on poly(n-butyl acrylate) (PBA). Whilst nanostructured ionomer films of core-shell nanoparticles have been previously shown to have good ductility [Soft Matter, 2014, 10, 4725], the modulus values were modest. Here, we used BA as the primary monomer to construct core-shell nanoparticles that provided films containing nanostructured polymers with much higher glass transition temperature (Tg) values. The core-shell nanoparticles were synthesised using BA, acrylonitrile (AN), methacrylic acid (MAA) and 1,4-butanediol diacrylate (BDDA). Nanostructured ionomer films were prepared by casting aqueous core-shell nanoparticle dispersions in which the shell -COOH groups were neutralised with KOH and ZnO. The film mechanical properties were studied using dynamic mechanical analysis and tensile stress-strain measurements. The use of BA-based nanoparticles increased the Tg values to close to room temperature which caused a strong dependence of the film mechanical properties on the AN content and extent of neutralisation of the -COOH groups. The Young's modulus values for the films ranged from 1.0 to 86.0 MPa. The latter is the highest modulus reported for cast films of nanostructured ionomer films prepared from core-shell nanoparticles. The films had good ductility with strain-at-break values of at least 200%. The mechanical properties of the films were successfully modelled using the isostrain model. From comparison with an earlier butadiene-based system this study demonstrates that the nature of the primary monomer used to construct the nanoparticles can profoundly change the film mechanical properties. The aqueous nanoparticle dispersion approach used here provides a simple and versatile method to prepare high modulus elastomer films with tuneable mechanical properties.

The role of acrylonitrile in controlling the structure and properties of nanostructured ionomer films.

Ionomers are polymers which contain ionic groups that are covalently bound to the main chain. The presence of a small percentage of ionic groups strongly affects the polymer's mechanical properties. Here, we examine a new family of nanostructured ionomer films prepared from core-shell polymer nanoparticles containing acrylonitrile (AN), 1,3-butadiene (Bd) and methacrylic acid (MAA). Three new AN-containing dispersions were investigated in this study. The core-shell nanoparticles contained a PBd core. The shells contained copolymerised Bd, AN and MAA, i.e., PBd-AN-MAA. Three types of crosslinking were present in these films: covalent crosslinks (from Bd); strong physical crosslinks (involving ionic bonding of RCOO(-) and Zn(2+)) and weaker physical crosslinks (from AN). We examined and compared the roles of AN and ionic crosslinking (from added Zn(2+)) on the structure and mechanical properties of the films. The FTIR spectroscopy data showed evidence for RCOOH-nitrile hydrogen bonding with tetrahedral geometry. DMTA studies showed that AN copolymerised within the PBd-AN-MAA phase uniformly. Tensile stress-strain data showed that inclusion of AN increased elasticity and toughness. Analysis showed that about 33 AN groups were required to provide an elastically-effective chain. However, only 1.5 to 2 ionically bonded RCOO(-) groups were required to generate an elastically-effective chain. By contrast to ionic bonding, AN inclusion increased the modulus without compromising ductility. Our results show that AN is an attractive, versatile, monomer for increasing the toughness of nanostructured ionomers and this should also be the case for other nanostructured polymer elastomers.

A Nitroxide for Effecting Controlled Nitroxide-Mediated Radical Polymerization at Temperatures ≤90 °C.

Factors underlying design of a new nitroxide, 2,2,5-trimethyl-4-tert-butyl-3-azahexane-3-oxyl (TITNO), and its styrene alkoxyamine (Styryl-TITNO) for effecting nitroxide-mediated polymerization (NMP) at temperatures ≤90 °C are described. The rate coefficient, kd, for thermal dissociation of Styryl-TITNO was determined in the range 70-100 °C, giving Arrhenius parameters Ad = 2.9 × 1012 s-1 and Ed = 104.1 kJ mol-1. Due to the low value of Ed, values of kd and the activation-deactivation equilibrium constant for NMP of n-butyl acrylate (BA) and styrene are much lower at any given temperature than for alkoxyamines of more established nitroxides. Good control of molecular weight and dispersity, with negligible contributions from termination, is achieved at 90 °C for BA and at 70 °C for styrene, thus, eliminating the complicating contributions from styrene thermal initiation. Hence, TITNO and Styryl-TITNO offer new opportunities for controlled NMP at temperatures much lower than has previously been attainable.

Chain Transfer to Polymer and Branching in Controlled Radical Polymerizations of n-Butyl Acrylate.

Chain transfer to polymer (CTP) in conventional free-radical polymerizations (FRPs) and controlled radical polymerizations (ATRP, RAFT and NMP) of n-butyl acrylate (BA) has been investigated using (13) C NMR measurements of branching in the poly(n-butyl acrylate) produced. The mol-% branches are reduced significantly in the controlled radical polymerizations as compared to conventional FRPs. Several possible explanations for this observation are discussed critically and all except one refuted. The observations are explained in terms of differences in the concentration of highly reactive short-chain radicals which can be expected to undergo both intra- and inter-molecular CTP at much higher rates than long-chain radicals. In conventional FRP, the distribution of radical concentrations is broad and there always is present a significant proportion of short-chain radicals, whereas in controlled radical polymerizations, the distribution is narrow with only a small proportion of short-chain radicals which diminishes as the living chains grow. Hence, irrespective of the type of control, controlled radical polymerizations give rise to lower levels of branching, when performed under otherwise similar conditions to conventional FRP. Similar observations are expected for other acrylates and monomers that undergo chain transfer to polymer during radical polymerization.

Latent reactive groups unveiled through equilibrium dynamics and exemplified in crosslinking during film formation from aqueous polymer colloids.

The concept of using equilibrium dynamics to provide for both protection and unveiling of latent functional groups at appropriate times in aqueous polymer colloid coatings designed for crosslinking only during film formation is introduced; the new functional monomer, 4-hydroxyethylsulfonylstyrene (HESS), readily undergoes emulsion copolymerization with acrylates to form stable latexes, followed by crosslinking by loss of water during film formation.