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A functionalized vanadyl(IV) acetylacetonate (acac) complex has been found to be a superior and highly effective antiwear agent, affording remarkable wear protection, compared to the current industry standard, zinc dialkyldithiophosphates (ZDDPs). Analysis of vanadium speciation and the depth profile of the active tribofilms by a combination of X-ray absorption near-edge structure (XANES), X-ray photoelectron spectroscopy (XPS), and near-edge X-ray absorption fine structure (NEXAFS) analyses indicated a mixed-valence oxide composite, comprising V(III), V(IV), and V(V) species. A marked difference in composition between the bulk and the surfaces of the tribofilms was found. The vanadyl(VI) acac precursor has the potential to reduce or even replace ZDDP, which would represent a paradigm shift in the antiwear agent design. A major benefit relative to ZDDPs is the absence of S and P moieties, eliminating the potential for forming noxious and environmentally harmful byproducts of these elements.
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Industries transporting CO2 gas-saturated fluids have infrastructures made of carbon steel. This is a good material with great mechanical properties but prone to corrosion and potential failure. Corrosion in sweet environments involves the formation of FeCO3 as a corrosion film, which is recognized to play a protective role under certain conditions. This work on the dissolution of corrosion films in sweet environments, under acidic and undersaturated conditions, demonstrates that the effects on the integrity of steel are far more significant than the damage observed on the surface of the corrosion film. Our results prove that dissolution of FeCO3 involved the presence of an amorphous phase, the intermediate formation of FeCl2 or FeCl+, and the presence of a phase with short distance atom-atom correlations. The amorphous phase was identified as a mixture of retained γ-Fe and Fe3C. Partially broken α-Fe and Fe3C structures were identified to prove the damage on the material, confirming the interface zone without evident damage on the corrosion film. Dissolution affected both the α-Fe and FeCO3, with the lattice [102Ì ] from the FeCO3 crystalline structure being the fastest to dissolve. The damage of steel at the molecular scale was evident at the macroscale with pit depths of up to 250 µm. The impact on the integrity of steel can be, therefore, more drastic than frequently reported in industrial operations of CO2 transport industries that use cleaning procedures (e.g., acid treatment, pigging) as part of their operational activities.
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Carbon steel is a universally used material in various transportation and construction industries. Research related to CO2 corrosion environments agrees on the occurrence of siderite (FeCO3) as a main product conforming corrosion films, suggested to impart protection to carbon steel. Identifying and understanding the presence of all corrosion products under certain conditions is of greatest importance to elucidate the behavior of corrosion films under operation conditions (e.g., flow, pH, temperature), but information regarding the nature and formation of other Fe corrosion products apart from FeCO3 is lacking. Corrosion products in CO2 environments typically consist of common Fe minerals that in nature have been demonstrated to undergo transformations, forming other Fe phases. This fact of nature has not been yet explored in the corrosion science field, which can help us to describe mechanisms associated with industrial processes. In this work, we present a multiscale and multidisciplinary approach to understand the mechanisms occurring on corrosion films under the key factors of flow and pH through the combination of molecular techniques with imaging. We report that certainly siderite (FeCO3, cylindrical with trigonal-pyramidal caps) is the main product identified under the conditions used (representative of brine transport at 80 °C), but wustite (FeO) and magnetite (Fe3O4) minerals also form, likely from the de-carbonation of FeCO3 â FeO â Fe3O4, depending on pH under the action of flow. These minerals exist across the corrosion films evidencing a more complex nature of the three-dimensional layer not currently accounted for in the mechanistic models. A relatively low flow velocity (1 m/s), as recognized for industrial operations, is enough to produce chemo-mechanical damage to the FeCO3 crystals, causing breakage at low pH where dissolution of FeCO3 occurs with a rapid crystal size reduction of the cylindrical FeCO3 geometry of â¼80% in just 8 h, changing also the local chemical structure of Fe3C under the film. Similarly, a flow velocity of 1 m/s is capable of inducing crystal removal at neutral pH, promoting further degradation of the steel, compromising the protectiveness assumption of FeCO3 corrosion films. The chemo-mechanical damage and Fe phase transformations will affect the critical localized corrosion, and therefore, they need to be accounted for in mechanistic models aiming to find new avenues for control and mitigation of carbon steel corrosion.
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In this paper, a 2D molybdenum disulfide (MoS2) nanosheet is prepared via a one-step hydrothermal method as electrode material for supercapacitors. Meanwhile, a series of MoS2-x nanostructures with sulfur vacancies have been successfully obtained in an Ar/H2 mixed atmosphere at different annealing temperatures. The prepared materials were characterized by XRD, HR-TEM, Raman and XPS to identify their morphology and crystal properties. MoS2-x assembled by interconnected nanosheets (MoS2-x -700) provides a maximum specific capacitance of 143.12 F g-1 at a current density of 1.0 A g-1 with 87.1% of initial capacitance reserved after 5000 cycles. The outstanding performance of the annealed MoS2-x nanosheets in sodium storage is mainly attributed to the synergistic effect of the unique interconnected structure and the abundant active vacancy generated by the sulfur vacancies. Atomic models of sulfur vacancy defects on the basal plane, Mo-edge and S-edge were established and the electronic properties of MoS2-x were further evaluated assisted by first principles theory. DFT calculation results show that sulfur vacancy defects can provide additional empty states near the Fermi level and induce unpaired electrons, thus increasing the carrier density and improving electrical conductivity. Our findings in this work provide experimental and theoretical evidence of improving the electrochemical performance of 2H-MoS2 nanosheets by annealing treatment.
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Transition metal oxide (TMO) nanomaterials with regular morphology have received widening research attention as electrode materials due to their improved electrochemical characteristics. In this study we present the successful fabrication of an Fe3O4/TiO2 nanocomposite grown on a carbon cloth (Fe3O4/TiO2@C) used as a high-efficiency electrochemical supercapacitor electrode. Flexible electrodes are directly used for asymmetric supercapacitors without any binder. The increased specific surface area of the TiO2 nanorod arrays provides sufficient adsorption sites for Fe3O4 nanoparticles. An asymmetric supercapacitor composed of Fe3O4/TiO2@C is tested in 1 M Na2SO3 electrolyte, and the synergistic effects of fast reversible Faraday reaction on the Fe3O4/TiO2 surface and the highly conductive network formed by TiO2@C help the electrode to achieve a high areal capacitance of 304.1 mF cm-2 at a current density of 1 mA cm-2 and excellent cycling stability with 90.7% capacitance retention at 5 mA cm-2 after 10 000 cycles. As a result, novel synthesis of a binder-free Fe3O4/TiO2@C electrode provides a feasible approach for developing competitive candidates in supercapacitor applications.
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The fundamental problem of adhesion in the presence of surface roughness and its effect on the prediction of friction has been a hot topic for decades in numerous areas of science and engineering, attracting even more attention in recent years in areas such as geotechnics and tectonics, nanotechnology, high-value manufacturing and biomechanics. In this paper a new model for deterministic calculation of the contact mechanics for rough surfaces in the presence of adhesion is presented. The contact solver is an in-house boundary element method that incorporates fast Fourier transform for numerical efficiency. The adhesive contact model considers full Lennard-Jones potentials and surface integration at the asperity level and is validated against models in the literature. Finally, the effect of surface roughness on the adhesion between surfaces was studied, and it was shown that the root mean square gradient of surface roughness can change the adhesive pressures irrespective of the root mean square surface roughness. We have tested two adhesion parameters based on Johnson's modified criteria and Ciavarella's model. We showed that Civarella's model introduces the most reasonable criteria suggesting that the RMS roughness and large wavelength of surfaces roughness are the important parameters of adhesion between rough surfaces.
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Oral friction on the tongue surface plays a pivotal role in mechanics of food transport, speech, sensing, and hedonic responses. The highly specialized biophysical features of the human tongue such as micropapillae-dense topology, optimum wettability, and deformability present architectural challenges in designing artificial tongue surfaces, and the absence of such a biomimetic surface impedes the fundamental understanding of tongue-food/fluid interaction. Herein, we fabricate for the first time, a 3D soft biomimetic surface that replicates the topography and wettability of a real human tongue. The 3D-printed fabrication contains a Poisson point process-based (random) papillae distribution and is employed to micromold soft silicone surfaces with wettability modifications. We demonstrate the unprecedented capability of these surfaces to replicate the theoretically defined and simulated collision probability of papillae and to closely resemble the tribological performances of human tongue masks. These de novo biomimetic surfaces pave the way for accurate quantification of mechanical interactions in the soft oral mucosa.
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Materiales Biomiméticos/química , Impresión Tridimensional , Lengua/química , Animales , Humanos , Lubrificación , Tamaño de la Partícula , Siliconas/química , Propiedades de Superficie , Porcinos , HumectabilidadRESUMEN
Corrosion research related to CO2-containing environments has focused over the past few decades on siderite formation (FeCO3) as a main corrosion product on carbon steel, yet the influence of Ca and other ions on its chemical and structural characteristics is not fully understood. Metal-localized corrosion is the biggest industrial challenge because of the unknown and unpredictable character of this phenomenon that frequently leads to failure. We report here the role of Ca and formation of iron-calcium carbonate (FexCayCO3) through a spiral growth model as in the calcite system and quantify the replacement of Fe2+ by Ca2+ ions in the structure of FeCO3 to form FexCayCO3. The incorporation of Ca2+ inhibits the completion of spiral segments on the growth of the rhombohedral crystals of FeCO3, promoting an enlargement of its structure along the c-axis. This leads to distortions in the chemical structure and morphology affecting the chemical and mechanical properties. Under flow conditions over time in an undersaturated environment, Ca is leached out from the expanded structure of FexCayCO3 increasing the solubility of the crystals, weakening the mechanical properties of the resulting corrosion films and stimulating localized corrosion.
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GOAL: Tread patterns are widely used to increase traction on different substrates, with the tread scale, geometry and material being tailored to the application. This work explores the efficacy of using macro-scale tread patterns for a medical application involving a colon substrate - renowned for its low friction characteristics. METHODS: Current literature was first summarized before an experimental approach was used, based on a custom test rig with ex vivo porcine colon, to assess different macro-scale tread patterns. Performance was based on increasing traction while avoiding significant trauma. Repeated testing (n = 16) was used to obtain robust results. RESULTS: A macro-scale tread pattern can increase the traction coefficient significantly, with a static traction coefficient of 0.74 ± 0.22 and a dynamic traction coefficient of 0.35 ± 0.04 compared to a smooth (on the macro-scale) Control (0.132 ± 0.055 and 0.054 ± 0.015, respectively). Decreasing the scale and spacing between the tread features reduced apparent trauma but also reduced the traction coefficient. CONCLUSION: Significant traction can be achieved on colon tissue using a macro-scale tread but a compromise between traction (large feature sizes) and trauma (small feature sizes) may have to be made. SIGNIFICANCE: This work provides greater insight into the complex frictional mechanisms of the intestine and gives suggestions for developing functional tread surfaces for a wide range of clinical applications.
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Intestinos , Tracción , Animales , Fricción , PorcinosRESUMEN
In wind turbine gearboxes, (near-)surface initiated fatigue is attributed to be the primary failure mechanism. In this work, the surface fatigue of a hydrogenated tungsten carbide/amorphous carbon (WC/aC:H) thin-film was tested under severe cyclic tribo-contact using polyalphaolefin (PAO) and PAO + zinc dialkyldithiophosphate (ZDDP) lubricants. The film was characterized in terms of its structure and chemistry using X-ray diffraction, analytical transmission electron microscopy, including electron energy loss spectroscopy (EELS), as well as X-ray photoelectron spectroscopy (XPS). The multilayer carbon thin-film exhibited promising surface fatigue performance showing a slight change in the hybridization state of the aC:H matrix. Dehydrogenation of the thin-film and subsequent transformation of cleaved C-H bonds to nonplanar sp2 carbon rings were inferred from EELS and XPS results. While tribo-induced changes to the aC:H matrix were not influenced by a nanometer-thick ZDDP reaction-film, the rate of oxidation of WC and its oxidation state were affected. While accelerating surface fatigue on a steel surface, the ZDDP-tribofilm protected the WC/aC:H film from surface fatigue. In contrast to the formation of polyphosphates from ZDDP molecules on steel surfaces, it appeared that on the WC/aC:H thin film surface, ZDDP molecules decompose to ZnO, suppressing the oxidative degradation of WC.
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This paper outlines the development of an automated underwater abrasion rig to assist in understanding the galvanic interaction induced by surface films when continuous localised mechanical film breakdown is encountered on the surface of carbon steel in CO2-containing environments. The rig enables the measurement of galvanic current between a small X65 steel pin and a larger steel specimen, as well as the intrinsic corrosion rate of an additional, uncoupled larger specimen. The surface film developed on the pin is removed periodically using an automated reciprocating and rotating shaft with a sand paper grit pad attached to the base, while the surface film is allowed to establish itself undisrupted on the large specimen. The setup essentially simulates a tribo-corrosion process where local removal of material occurs within a carbon steel pipeline as a result of periodic sand particle impingement. Initial results focus on validating the reproducibility of the technique, as well as determining the galvanic effects associated with iron carbide and iron carbonate for two model sets of conditions to highlight the capabilities of the system.
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Tribology: the science of friction, wear and lubrication has never been associated in a positive way with the ability to manufacture at the nanoscale. Triboreactivity, when the contact between two surfaces promotes a chemical reaction, has been harnessed in this study to create highly tenacious nano-features. The reported 3D tribo-nanoprinting methodology has been demonstrated for organic and inorganic fluids on steel and silicon substrates and is adaptable through the interface tribology. The growth rate, composition and shape of the printed features were all found to be dependent on the nature of the printing liquid and shearing interfaces in addition to the applied temperature and contact force. The reported methodology in this study opens unprecedented future possibilities to utilize the nanoprinted films for the expanding fields of microelectronics, medical devices, flexible electronics and sensor technologies.
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Despite the ubiquitous use of the zinc dialkyldithiophosphate (ZDDP) as an antiwear additive, no complete information is yet available on its exact decomposition reactions and kinetics to form triboreactive protective films on contacting surfaces. This hinders the replacement of ZDDP with more environmentally friendly additives of similar antiwear capabilities. Using a multitechnique approach, this study shows that before the formation of a phosphate-rich protective film, the decomposition of ZDDP proceeds by forming intermediate zinc sulfide and sulfate species, which can be mechanically mixed with the iron oxides on the rubbing steel surfaces. The mixed sulfur-oxide layer can play different vital roles including binding the subsequently formed phosphate layers with the metal surface. These layers consist mainly of zinc thiophosphate of initially short chains, which are formed due to the excess concentration of metal oxide on the surface. As the concentration of the oxide decreases in the subsequent layers, the short chains start to polymerize into longer ones. The polymerization process follows first-order reaction kinetics with two distinctive phases. The first one is a fast transient burst phase near the steel surface, whereas the second phase dominates the formation process of the layers away from the substrate and is characterized by slow kinetics. The findings of this study provide new insights into the decomposition mechanisms of the currently most widely used antiwear additive and open future opportunities to find green alternatives with similar superior antiwear properties.
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Among friction modifier lubricant additives, molybdenum dialkyldithiocarbamate (MoDTC) provides excellent friction behavior in boundary lubricated tribocontacts. It is well established that the low friction obtained with MoDTC is as a result of the formation of lattice structure MoS2 nanosheets. However, the relationship between the molybdenum species quantity, its distribution on the contact surface, and the friction behavior is not yet fully understood. In this work, Raman microscopy and atomic force microscopy (AFM) have been used with the aim of understanding the link between the friction behavior and the MoDTC/ZDDP tribofilm formation and removal. Tribotests were coupled with a collection of ex-situ Raman intensity maps to analyze the MoS2 tribofilm buildup. Post-test AFM analyses were implemented on the ball wear scar to acquire the average MoDTC/ZDDP tribofilm thickness. In-situ Raman spectra analyses were carried out to detect the MoS2 tribofilm removal. A good correlation was achieved between the friction coefficient measurements and Raman maps when using a linear relationship between the microscopic friction and the local amount of MoS2 tribofilm. After a rapid increase, the average MoDTC/ZDDP tribofilm thickness levels out to a steady state as the friction drop ceases. The removal rate of MoS2 from tribofilms, obtained at different temperatures, suggests that the MoS2 tribofilms are much easier to remove from tribocontacts compared to antiwear ZDDP tribofilms. This is the first study that sets out a framework to link MoS2 amount and coverage to the friction behavior, providing the basis for developing numerical models capable of predicting friction by taking into account tribochemistry processes.
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BACKGROUND: Analysis of safe laparoscopic grasping thresholds for the colon has not been performed. This study aimed to analyse tissue damage thresholds when the colon is grasped laparoscopically, correlating histological changes to mechanical compressive forces. METHODS: An instrumented laparoscopic grasper was used to measure the forces applied to porcine colon, with data captured and plotted as a force-time (f-t) curve. Haematoxylin and eosin histochemistry of tissue subjected to 10, 20, 40, 50 and 70 N for 5, 30 and 60 s was performed, and the area of colonic circular and longitudinal muscle was compared in grasped and un-grasped regions. The area under the f-t curve was calculated as a measure of the accumulated force applied, known as the force-time product (FTP). RESULTS: FTP ranged from 55.7 to 3793 N.s. Significant differences were observed between the muscle area of the grasped and un-grasped regions in both longitudinal and circular muscle at 50 N and above for all grasping times. For the longitudinal muscle, significant differences were observed between grasped and un-grasped areas at 20 N force for 30 s (mean difference = 59 mm2, 95% CI 41-77 mm2, P = 0.04), 20 N force for 60 s (mean difference = 31 mm2, 95% CI 21.5-40.5 mm2, P = 0.006) and 40 N force for 30 s (mean difference 37 mm2, 95% CI 27-47 mm2, P = 0.006). Changes in histology correlated with mechanical forces applied to the longitudinal muscle at a FTP over 300 N s. CONCLUSIONS: This study characterizes the grasping forces that result in histological changes to the colon and correlates these with a mechanical measurement of the applied force. The findings will contribute to the development of smart laparoscopic graspers with active constraints to prevent excessive grasping and tissue injury.
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Colon/cirugía , Laparoscopía/instrumentación , Recto/cirugía , Animales , Colon/lesiones , Colon/patología , Complicaciones Intraoperatorias , Laparoscopía/efectos adversos , Laparoscopía/métodos , Estrés Mecánico , PorcinosRESUMEN
Interest in the degradation mechanisms at the modular tapers interfaces has been renewed due to increased reported cases of adverse reactions to metal debris and the appearance of wear and corrosion at the modular tapers interfaces at revision. Over the past two decades, a lot of research has been expended to understand the degradation mechanisms, with two primary implant loading procedures and orientations used consistently across the literature. ASTM F1875-98 is often used as a guide to understand and benchmark the tribocorrosion processes occurring within the modular tapers interface. This article presents a comparison of the two methods outlined in ASTM F1875-98 as well as a critique of the standard considering the current paradigm in pre-clinical assessment of modular tapers.
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Prótesis de Cadera , Corrosión , Electroquímica , Ensayo de Materiales , Diseño de PrótesisRESUMEN
One of the major obstacles in replacing the widely used zinc dialkyldithiophosphate (ZDDP) antiwear additive with a more environmentally friendly one is the difficulty of time-resolving the surface species resulting from its decomposition mechanism under high contact pressure and temperature. To tackle this issue, a newly developed miniature pin-on-disc tribotester was coupled with synchrotron X-ray absorption spectroscopy (XAS) to perform in situ tribological tests while examining the composition of the formed triboreactive films. The results showed that in the case of bare steel surfaces the initial decomposition products are mainly zinc sulfate species, which with further shearing and heating are reduced to zinc sulfide mixed with metal oxides. The mixed base layer seems to enhance the tenacity of the subsequently formed zinc phosphate layers composing the main bulk of the protective triboreactive film. This base layer was not observed in the case of coated substrates with hydrogenated diamond-like carbon (a-C:H DLC) coating, which results in the formation of less durable films of small volume barely covering the contacting surfaces and readily removed by shear. Comprehensive decomposition pathways and kinetics for the ZDDP triboreactive films are proposed, which enable the control and modification of the ZDDP triboreactive films.
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Bi-modular primary hip stems exhibit high revision rates owing to corrosion at the stem-neck taper, and are associated with local adverse tissue reactions. The aim of this study was to relate the wear patterns observed for one bi-modular design to its design-specific stem-neck taper geometry. Wear patterns and initial geometry of the taper junctions were determined for 27 retrieved bi-modular primary hip arthroplasty stems (Rejuvenate, Stryker Orthopaedics) using a tactile coordinate-measuring device. Regions of high-gradient wear patterns were additionally analyzed via optical and electron microscopy. The determined geometry of the taper junction revealed design-related engagement at its opening (angle mismatch), concentrated at the medial and lateral apexes (axes mismatch). A patch of retained topography on the proximal medial neck-piece taper apex was observed, surrounded by regions of high wear. On the patch, a deposit from the opposing female stem taper-containing Ti, Mo, Zr, and O-was observed. High stress concentrations were focused at the taper apexes owing to the specific geometry. A medial canting of the components may have augmented the inhomogeneous stress distributions in vivo. In the regions with high normal loads interfacial slip and consequently fretting was inhibited, which explains the observed pattern of wear.
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Prótesis de Cadera , Diseño de Prótesis/métodos , Adulto , Anciano , Anciano de 80 o más Años , Artroplastia de Reemplazo de Cadera , Corrosión , Femenino , Humanos , Masculino , Persona de Mediana Edad , Falla de PrótesisRESUMEN
Fretting corrosion of medical devices is of growing concern, yet, the interactions between tribological and electrochemical parameters are not fully understood. Fretting corrosion of CoCr alloy was simulated, and the components of damage were monitored as a function of displacement and contact pressure. Free corrosion potential (Ecorr), intermittent linear polarisation resistance and cathodic potentiostatic methods were used to characterise the system. Interferometry was used to estimate material loss post rubbing. The fretting regime influenced the total material lost and the dominant degradation mechanism. At high contact pressures and low displacements, pure corrosion was dominant with wear and its synergies becoming more important as the contact pressure and displacement decreased and increased, respectively. In some cases, an antagonistic effect from the corrosion-enhanced wear contributor was observed suggesting that film formation and removal may be present. The relationship between slip mechanism and the contributors to tribocorrosion degradation is presented.
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Aleaciones de Cromo , Análisis de Falla de Equipo , Materiales Biocompatibles , Fenómenos Biomecánicos , Cobalto , Corrosión , Técnicas Electroquímicas , Humanos , Ensayo de Materiales , Molibdeno , Propiedades de SuperficieRESUMEN
We have characterized CoCrMo, Metal-on-Metal (MoM) implant, wear debris particles and their dissolution following cycling in a hip simulator, and have related the results to the tribocorrosion of synthetic wear debris produced by milling CoCrMo powders in solutions representative of environments in the human body. Importantly, we have employed a modified ICP-MS sample preparation procedure to measure the release of ions from CoCrMo alloys during wear simulation in different media; this involved use of nano-porous ultrafilters which allowed complete separation of particles from free ions and complexes in solution. As a result, we present a new perspective on the release of metal ions and formation of metal complexes from CoCrMo implants. The new methodology enables the mass balance of ions relative to complexes and particles during tribocorrosion in hip simulators to be determined. A much higher release of molybdenum ions relative to cobalt and chromium has been measured. The molybdenum dissolution was enhanced by the presence of bovine serum albumin (BSA), possibly due to the formation of metal-protein complexes. Overall, we believe that the results could have significant implications for the analysis and interpretation of metal ion levels in fluids extracted from hip arthroplasty patients; we suggest that metal levels, including molybdenum, be analysed in these fluids using the protocol described here. STATEMENT OF SIGNIFICANCE: We have developed an important new protocol for the analysis of metal ion levels in fluids extracted from hip implant patients and also hip simulators. Using this procedure, we present a new perspective on the release of metal ions from CoCrMo alloy implants, revealing significantly lower levels of metal ion release during tribocorrosion in hip simulators than previously thought, combined with the release of much higher percentages of molybdenum ions relative to cobalt and chromium. This work is of relevance, both from the perspective of the fundamental science and study of metal-protein interactions, enabling understanding of the ongoing problem associated with the biotribocorrosion and the link to inflammation associated with Metal-on-Metal (MoM) hip implants made from CoCrMo alloys.