Numerical Study on Flow and Heat Transfer Characteristics of Trapezoidal Printed Circuit Heat Exchanger.

Printed circuit heat exchanger (PCHE) is a promising regenerative device in the sCO2 power cycle, with the advantages of a large specific surface area and compact structure. Its tiny and complex flow channel structure brings enhanced heat transfer performance, while increasing pressure drop losses. It is, thus, important to balance heat transfer and flow resistance performances with the consideration of sCO2 as the working agent. Herein, three-dimensional models are built with a full consideration of fluid flow and heat transfer fields. A trapezoidal channel is developed and its thermal-hydraulic performances are compared with the straight, the S-shape, and the zigzag structures. Nusselt numbers and the Fanning friction factors are analyzed with respect to the changes in Reynolds numbers and structure geometric parameters. A sandwiched structure that couples two hot channels with one cold channel is further designed to match the heat transfer capacity and the velocity of sCO2 flows between different sides. Through this novel design, we can reduce the pressure drop by 75% and increase the regenerative efficiency by 5%. This work can serve as a solid reference for the design and applications of PCHEs.

United Conversion Process Coupling CO2 Mineralization with Thermochemical Hydrogen Production.

In this work, to achieve both clean energy production and carbon emission reduction, a united conversion to couple CO2 mineralization with thermochemical hydrogen production is proposed. Natural magnesium silicate minerals are used to fix CO2 in the form of carbonate minerals, whereas H2O is dissociated to produce H2 in the thermochemical cycle. The integration provides a new solution to the challenges of the high energy consumption and poor economic value of conventional CO2 mineralization processes, and the technical feasibility has been proven. Moreover, the energy economy and CO2 conversion capacity were investigated. Hydrolyzation and carbonation experiments were performed in a homemade reactor, and it was found that an optimal MgI2 hydrolyzation rate of 75% could be achieved without alkali consumption. A detailed simulation of the whole system was also developed. The optimal energy conversion efficiency of the cycle reached 47.6%, which is higher than most of the published theoretical energy efficiency values for sulfur-iodine thermochemical cycles. A modified calculation of the net energy requirement for CO2 mineralization was carried out. Finally, a comparison and an evaluation of the energy efficiencies were made based on the calculation. In the optimal case, the modified net energy requirement is 1.4 MJ/kg CO2, which means that this method is competitive compared to those of previous works.

Improving microwave-assisted hydrothermal degradation of PCDD/Fs in fly ash with added Na2HPO4 and water-washing pretreatment.

In this work, microwave-assisted hydrothermal process is applied to the PCDD/F degradation of municipal solid waste incineration (MSWI) fly ash. The effects of water-washing pretreatment and the Na2HPO4 reagent on the degradation efficiency of PCDD/Fs are investigated. The PCDD/F content in MSWI fly ash is detected by high-resolution gas chromatography-mass spectrometry (HRGC/MS). The experimental results show that the efficiency of total PCDD/F degradation increases from 60.6% to 83.3% after water-washing pretreatment, with 5 wt % Na2HPO4 added for 2 h of microwave heating at 220 °C. With more Na2HPO4 (10 wt %), the degradation efficiency of PCDD/Fs reaches 91.8%, and remarkably, the WHO-TEQ is as low as 0.255 ng g-1. Analysis of the degradation pathway of PCDD/Fs indicates that a chlorination reaction happens during the microwave-assisted hydrothermal process, as do dechlorination and destruction reactions. Water-washing effectively weakens the chlorination reaction for the decrease of chlorine in fly ash, which contributes to PCDD/F degradation. The reagent Na2HPO4 has a greater effect on the dechlorination of high-chlorinated congeners. Furthermore, the results indicate that the removal efficiency of PCDDs is higher than that of PCDFs under microwave conditions. Several linear correlations between indicative congener content and I/WHO-TEQ values are summarized. Overall, microwave-assisted hydrothermal process is a promising disposal method and should receive further study for large-scale application.

Environmental performance evolution of municipal solid waste management by life cycle assessment in Hangzhou, China.

There is a significant increase in the volume of Municipal Solid Waste (MSW) that is being generated across the world. Faced with this challenge and the associated environmental issues, MSW management (MSWM) in Hangzhou, China has made various positive changes in order to adapt. During the last 10 years, MSW source-separated collection was launched, which was accompanied by estimations of a new waste-to-energy (incineration) plant and food waste separate treatment methods. The aim of this study is to investigate the related evolution of the environmental performance of MSWM system in Hangzhou from 2007 to 2016 by using life cycle assessment (LCA). LCA is a scientific tool to quantify factors such as environmental impacts from a life cycle perspective and provides valuable inputs to decision-makers, thus leading to proper strategy determination. Results illustrate that the annual environmental performance has an overall downward trend with some minor fluctuations. The MSWM system in 2010 had the lowest weighted result of 0.0349 PE/t-MSW due to the highest incineration rate and implementation of source-separated collection. Incineration shows better environmental performance than landfill, while source-separated collection can benefit the MSWM. While the importance of source-separated collection is significant, it is also essential to concentrate on the food waste treatment technology. It is suggested that anaerobic digestion (AD) can be considered as a primary option for food waste treatment.

Emission characteristics and vapour/particulate phase distributions of PCDD/F in a hazardous waste incinerator under transient conditions.

Polychlorinated dibenzo-p-dioxin and polychlorinated dibenzofuran (PCDD/F) emission characteristics and vapour/particulate phase partitions under three continued operation conditions, i.e. shut-down, start-up and after start-up, were investigated by sampling stack gas. The results indicated that the PCDD/F emission levels were 0.40-18.03 ng I-TEQ Nm-3, much higher than the annual monitoring level (0.016 ng I-TEQ Nm-3). Additionally, the PCDD/F emission levels in start-up were higher than the other two conditions. Furthermore, the PCDD/F congener profiles differed markedly between shut-down and start-up, and the chlorination degree of PCDD/F increased in shut-down and decreased evidently in start-up. Moreover, PCDD/F vapour/particulate phase distributions varied significantly under three transient conditions. The PCDD/F vapour phase proportion decreased as the shut-down process continued, then increased as the start-up process proceeded, finally more than 98% of the PCDD/F congeners were distributed in the vapour phase after start-up. The correlations between log(Cv/Cs ) versus [Formula: see text] of each PCDD/F congener in stack gas were disorganized in shut-down, and trend to a linear distribution after start-up. Besides, polychlorinated biphenyl emissions show behaviour similar to that of PCDD/F, and the lower chlorinated congeners have a stronger relationship with 2,3,7,8-PCDD/Fs, such as M1CB and D2CB.

Life cycle assessment of pyrolysis, gasification and incineration waste-to-energy technologies: Theoretical analysis and case study of commercial plants.

Municipal solid waste (MSW) pyrolysis and gasification are in development, stimulated by a more sustainable waste-to-energy (WtE) option. Since comprehensive comparisons of the existing WtE technologies are fairly rare, this study aims to conduct a life cycle assessment (LCA) using two sets of data: theoretical analysis, and case studies of large-scale commercial plants. Seven systems involving thermal conversion (pyrolysis, gasification, incineration) and energy utilization (steam cycle, gas turbine/combined cycle, internal combustion engine) are modeled. Theoretical analysis results show that pyrolysis and gasification, in particular coupled with a gas turbine/combined cycle, have the potential to lessen the environmental loadings. The benefits derive from an improved energy efficiency leading to less fossil-based energy consumption, and the reduced process emissions by syngas combustion. Comparison among the four operating plants (incineration, pyrolysis, gasification, gasification-melting) confirms a preferable performance of the gasification plant attributed to syngas cleaning. The modern incineration is superior over pyrolysis and gasification-melting at present, due to the effectiveness of modern flue gas cleaning, use of combined heat and power (CHP) cycle, and ash recycling. The sensitivity analysis highlights a crucial role of the plant efficiency and pyrolysis char land utilization. The study indicates that the heterogeneity of MSW and syngas purification technologies are the most relevant impediments for the current pyrolysis/gasification-based WtE. Potential development should incorporate into all process aspects to boost the energy efficiency, improve incoming waste quality, and achieve efficient residues management.

Waste-to-energy: A review of life cycle assessment and its extension methods.

This article proposes a comprehensive review of evaluation tools based on life cycle thinking, as applied to waste-to-energy. Habitually, life cycle assessment is adopted to assess environmental burdens associated with waste-to-energy initiatives. Based on this framework, several extension methods have been developed to focus on specific aspects: Exergetic life cycle assessment for reducing resource depletion, life cycle costing for evaluating its economic burden, and social life cycle assessment for recording its social impacts. Additionally, the environment-energy-economy model integrates both life cycle assessment and life cycle costing methods and judges simultaneously these three features for sustainable waste-to-energy conversion. Life cycle assessment is sufficiently developed on waste-to-energy with concrete data inventory and sensitivity analysis, although the data and model uncertainty are unavoidable. Compared with life cycle assessment, only a few evaluations are conducted to waste-to-energy techniques by using extension methods and its methodology and application need to be further developed. Finally, this article succinctly summarises some recommendations for further research.

PCDD/F formation during thermal desorption of chlorobenzene contaminated soil.

Unintentional formation of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/F) is observed and investigated during the thermal desorption in an airflow of a sandy soil, doped artificially with either 1,2-dichlorobenzene (1,2-DiCBz) or hexachlorobenzene (HCBz) using a lab-scale experimental set-up. At all temperatures investigated (200, 250, 300, 350 and 400 °C), this thermal treatment creates significant amounts of PCDD, PCDF and polychlorinated biphenyls (PCB), starting from 1,2-DiCBz. The highest yield of PCDD/F formed from 1,2-DiCBz occurs at 250 °C, with a total (gas + residual soil) output of 117 and 166 pg/g PCDD and PCDF, respectively. Most output reports to the gas phase and the PCDD/F signature is significantly different for residue and gas phase. Also PCB are formed, at a scale of 224 ng/g (300 °C). Compared with 1,2-DiCBz, HCBz converts into PCDD/F even more actively at 350 and 400 °C: the total PCDD/F output created attains 967 pg/g PCDD and 465 pg/g PCDF at 350 °C. As a precursor, 1,2-DiCBz favours formation of PCDF, while PCDD predominates, when the HCBz contaminated soil is treated.

Energy and exergy optimization of food waste pretreatment and incineration.

With the aim of upgrading current food waste (FW) management strategy, a novel FW hydrothermal pretreatment and air-drying incineration system is proposed and optimized from an energy and exergy perspective. Parameters considered include the extracted steam quality, the final moisture content of dehydrated FW, and the reactor thermal efficiency. Results show that optimal working condition can be obtained when the temperature and pressure of extracted steam are 159 °C and 0.17 MPa, the final moisture content of dehydrated FW is 10%, and the reactor thermal efficiency is 90%. Under such circumstance, the optimal steam energy and exergy increments reach 194.92 and 324.50 kJ/kg-FW, respectively. The novel system is then applied under the local conditions of Hangzhou, China. Results show that approximately 2.7 or 11.6% (from energy or exergy analysis perspective) of electricity can be additionally generated from 1 ton of MSW if the proposed novel FW system is implemented. Besides, comparisons between energy and exergy analysis are also discussed.

PCDD/F emissions during startup and shutdown of a hazardous waste incinerator.

Compared with municipal solid waste incineration, studies on the PCDD/F emissions of hazardous waste incineration (HWI) under transient conditions are rather few. This study investigates the PCDD/F emission level, congener profile and removal efficiency recorded during startup and shutdown by collecting flue gas samples at the bag filter inlet and outlet and at the stack. The PCDD/F concentration measured in the stack gas during startup and shutdown were 0.56-4.16 ng I-TEQ Nm-3 and 1.09-3.36 ng I-TEQ Nm-3, respectively, far exceeding the present codes in China. The total amount of PCDD/F emissions, resulting from three shutdown-startup cycles of this HWI-unit is almost equal to that generated during one year under normal operating conditions. Upstream the filter, the PCDD/F in the flue gas is mainly in the particle phase; however, after being filtered PCDD/F prevails in the gas phase. The PCDD/F fraction in the gas phase even exceeds 98% after passing through the alkaline scrubber. Especially higher chlorinated PCDD/F accumulate on inner walls of filters and ducts during these startup periods and could be released again during normal operation, significantly increasing PCDD/F emissions.

PCDD/F formation during thermal desorption of p,p'-DDT contaminated soil.

Thermal treatment of polychlorinated biphenyls (PCB) contaminated soil was shown in earlier work to generate polychlorinated dibenzo-p-dioxins (PCDD) and polychlorinated dibenzofurans (PCDF). In this study, the PCDD/F were studied arising during the remediation of p,p'-DDT contaminated soil by thermal desorption. Three kinds of soil (sandy, clayey and lateritic soil) were tested to investigate the effect of soil texture on PCDD/F formation. Those soils were artificially polluted with p,p'-DDT, obtaining a concentration level of 100 mg/kg. Thermal desorption experiments were conducted for 10 min at 300 °C in an air atmosphere. The total concentration of PCDD/F generated for three soils were 331, 803 and 865 ng/kg, respectively, and TeCDD and TeCDF were dominant among all PCDD/F congeners. After thermal desorption, the total amount of PCDD/F generated both in soil and in off-gas correlated positively with the amount of DDT added to soil. In addition, a possible pathway of the formation of PCDD/F was presented.

Comparison of ANN (MLP), ANFIS, SVM, and RF models for the online classification of heating value of burning municipal solid waste in circulating fluidized bed incinerators.

The heating values, particularly lower heating values of burning municipal solid waste are critically important parameters in operating circulating fluidized bed incineration systems. However, the heating values change widely and frequently, while there is no reliable real-time instrument to measure heating values in the process of incinerating municipal solid waste. A rapid, cost-effective, and comparative methodology was proposed to evaluate the heating values of burning MSW online based on prior knowledge, expert experience, and data-mining techniques. First, selecting the input variables of the model by analyzing the operational mechanism of circulating fluidized bed incinerators, and the corresponding heating value was classified into one of nine fuzzy expressions according to expert advice. Development of prediction models by employing four different nonlinear models was undertaken, including a multilayer perceptron neural network, a support vector machine, an adaptive neuro-fuzzy inference system, and a random forest; a series of optimization schemes were implemented simultaneously in order to improve the performance of each model. Finally, a comprehensive comparison study was carried out to evaluate the performance of the models. Results indicate that the adaptive neuro-fuzzy inference system model outperforms the other three models, with the random forest model performing second-best, and the multilayer perceptron model performing at the worst level. A model with sufficient accuracy would contribute adequately to the control of circulating fluidized bed incinerator operation and provide reliable heating value signals for an automatic combustion control system.

Remediation of PCB-contaminated soil using a combination of mechanochemical method and thermal desorption.

The combination of mechanochemical method and thermal desorption for remediating polychlorinated biphenyls (PCBs) in contaminated soil was tested in this study. The effects of grinding time and heating time on PCB removal efficiency were investigated. The contaminated soil, mixed with CaO powder at a weight ratio of 1:1, was first ground using a planetary ball mill. After 4 h of grinding, the total PCB concentration and its toxic equivalence quantity (TEQ) decreased by 74.6 and 75.8%, respectively. Then, after being heated at 500 °C for 60 min, the residual PCBs in mechanochemical + thermal treated soil decreased to 247 ng/g, resulting in a removal efficiency of 99.95%. The removal effect can be promoted by longer grinding time and heating time; however, increased energy consumption was inevitable. The combination of grinding time and heating time should be optimized in a practical remediation process.

Catalytic oxidation of 1,2-DCBz over V2O5/TiO2-CNTs: effect of CNT diameter and surface functional groups.

A series of V2O5/TiO2-carbon nanotube (CNT) catalysts were prepared and tested to decompose gaseous 1,2-dichlorobenzene (1,2-DCBz). Several physicochemical methods, including nitrogen adsorption, scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS) and H2 temperature-programmed reduction (TPR) were employed to characterise their physicochemical properties. To better understand the effect of CNT properties on the reactivity of V2O5/TiO2-CNT catalysts, the 1,2-DCBz residue remaining in the off-gas and on the catalyst surface were both collected and analysed. The results indicate that the outer diameter and the surface functional groups (hydroxide radical and carboxyl) of CNTs significantly influence upon the catalytic activity of CNT-containing V2O5/TiO2 catalysts: the CNT outer diameter mainly affects the aggregation of CNTs and the π-π interaction between the benzene ring and CNTs, while the introduction of -OH and -COOH groups by acid treatment can further enlarge specific surface area (SSA) and contribute to a higher average oxidation state of vanadium (V aos) and supplemental surface chemisorbed oxygen (Oads). In addition, the enhanced mobility of lattice oxygen (Olatt) also improves the oxidation ability of the catalysts.

Suppression of PCDD/Fs during thermal desorption of PCBs-contaminated soil.

Thermal treatment of polychlorinated biphenyls (PCBs) contaminated soil was shown in earlier work to generate new PCBs, as well as polychlorinated dibenzo-p-dioxins (PCDDs) and polychlorinated dibenzofurans (PCDFs). In this study, this thermal desorption was conducted with addition of three distinct inhibitors, including ammonium sulphate, urea and calcium oxide, to inhibit the formation of PCDDs and PCDFs when remediating PCBs-contaminated soil. Experiments were conducted for 40 min at 400 °C after adding 1 wt.% of inhibitor. Both the total PCDD/Fs and international toxic equivalent quantity (I-TEQ) reduced when inhibitors were introduced. Of the three compounds tested, CaO shows the highest inhibition efficiency, 92.2 % for total PCDD/Fs and 95.6 % for I-TEQ. The amount of CaO added also influences the suppression efficiency of PCDD/Fs. These results suggest that promoting desorption and destruction of precursors is probably the mechanism of suppression.

The effect of microbubbles on gas-liquid mass transfer coefficient and degradation rate of COD in wastewater treatment.

A commonly used aeration device at present has the disadvantages of low mass transfer rate because the generated bubbles are several millimeters in diameter which are much bigger than microbubbles. Therefore, the effect of a microbubble on gas-liquid mass transfer and wastewater treatment process was investigated. To evaluate the effect of each bubble type, the volumetric mass transfer coefficients for microbubbles and conventional bubbles were determined. The volumetric mass transfer coefficient was 0.02905 s(-1) and 0.02191 s(-1) at a gas flow rate of 0.67 L min(-1) in tap water for microbubbles and conventional bubbles, respectively. The degradation rate of simulated municipal wastewater was also investigated, using aerobic activated sludge and ozone. Compared with the conventional bubble generator, the chemical oxygen demand (COD) removal rate was 2.04, 5.9, 3.26 times higher than those of the conventional bubble contactor at the same initial COD concentration of COD 200 mg L(-1), 400 mg L(-1), and 600 mg L(-1), while aerobic activated sludge was used. For the ozonation process, the rate of COD removal using microbubble generator was 2.38, 2.51, 2.89 times of those of the conventional bubble generator. Based on the results, the effect of initial COD concentration on the specific COD degradation rate were discussed in different systems. Thus, the results revealed that microbubbles could enhance mass transfer in wastewater treatment and be an effective method to improve the degradation of wastewater.

Investigation of hybrid plasma-catalytic removal of acetone over CuO/γ-Al2O3 catalysts using response surface method.

In this work, plasma-catalytic removal of low concentrations of acetone over CuO/γ-Al2O3 catalysts was carried out in a cylindrical dielectric barrier discharge (DBD) reactor. The combination of plasma and the CuO/γ-Al2O3 catalysts significantly enhanced the removal efficiency of acetone compared to the plasma process using the pure γ-Al2O3 support, with the 5.0 wt% CuO/γ-Al2O3 catalyst exhibiting the best acetone removal efficiency of 67.9%. Catalyst characterization was carried out to understand the effect the catalyst properties had on the activity of the CuO/γ-Al2O3 catalysts in the plasma-catalytic reaction. The results indicated that the formation of surface oxygen species on the surface of the catalysts was crucial for the oxidation of acetone in the plasma-catalytic reaction. The effects that various operating parameters (discharge power, flow rate and initial concentration of acetone) and the interactions between these parameters had on the performance of the plasma-catalytic removal of acetone over the 5.0 wt% CuO/γ-Al2O3 catalyst were investigated using central composite design (CCD). The significance of the independent variables and their interactions were evaluated by means of the Analysis of Variance (ANOVA). The results showed that the gas flow rate was the most significant factor affecting the removal efficiency of acetone, whilst the initial concentration of acetone played the most important role in determining the energy efficiency of the plasma-catalytic process.

Adsorption of polychlorinated dibenzo-p-dioxins/dibenzofurans on activated carbon from hexane.

Activated carbon is widely used to abate dioxins and dioxin-like compounds from flue gas. Comparing commercial samples regarding their potential to adsorb dioxins may proceed by using test columns, yet it takes many measurements to characterise the retention and breakthrough of dioxins. In this study, commercial activated carbon samples are evaluated during tests to remove trace amounts of dioxins dissolved in n-hexane. The solution was prepared from fly ash collected from a municipal solid waste incinerator. The key variables selected were the concentration of dioxins in n-hexane and the dosage of activated carbon. Both polychlorinated dibenzo-p-dioxins (PCDDs) and polychlorinated dibenzofurans (PCDFs) showed very high removal efficiencies (94.7%-98.0% for PCDDs and 99.7%-99.8% for PCDFs). The presence of a large excess of n-hexane solvent had little effect on the removal efficiency of PCDD/Fs. The adsorbed PCDD/Fs showed a linear correlation (R(2) > 0.98) with the initial concentrations. Comparative analysis of adsorption isotherms showed that a linear Henry isotherm fitted better the experimental data (R(2) = 0.99 both for PCDDs and PCDFs) than the more usual Freundlich isotherm (R(2) = 0.88 for PCDDs and 0.77 for PCDFs). Finally, the results of fingerprint analysis indicated that dioxin fingerprint (weight proportion of different congeners) on activated carbon after adsorption did not change from that in hexane.

Thermal desorption of PCB-contaminated soil with sodium hydroxide.

The thermal desorption was combined with sodium hydroxide to remediate polychlorinated biphenyl (PCB)-contaminated soil. The experiments were conducted at different temperatures ranging from 300 to 600 °C with three NaOH contents of 0.1, 0.5, and 1 %. The results showed that thermal desorption was effective for PCB removal, destruction, and detoxication, and the presence of NaOH enhanced the process by significant dechlorination. After treatment with 0.1 % NaOH, the removal efficiency (RE) increased from 84.8 % at 300 °C to 98.0 % at 600 °C, corresponding to 72.7 and 91.7 % of destruction efficiency (DE). With 1 % NaOH content treated at 600 °C, the RE and DE were 99.0 and 93.6 %, respectively. The effect of NaOH content on PCB removal was significant, especially at lower temperature, yet it weakened under higher temperature. The interaction between NaOH content and temperature influenced the PCB composition. The higher temperature with the help of NaOH effectively increased the RE and DE of 12 dioxin-like PCBs (based on WHO-TEQ).

Thermal desorption of PCBs from contaminated soil with copper dichloride.

Copper dichloride is an important catalyst both in the dechlorination of chlorinated aromatic compounds and the formation of PCDD/Fs. The effect of copper dichloride on polychlorinated biphenyls (PCBs), polychlorinated dibenzo-p-dioxins (PCDDs), and polychlorinated dibenzofurans (PCDFs) was studied in treated soil and off gas after thermal desorption of PCB-contaminated soil at 300, 400, 500, 600 °C. The presence of copper dichloride clearly enhances thermal desorption by promoting PCBs removal, destruction, and dechlorination. After thermal treatment at 600 °C for 1 h, the removal efficiency and destruction efficiency for PCBs reached 98.1 and 93.9%, respectively. Compared with the positive influence on PCBs, copper dichloride catalyzed large amount of PCDFs formation at 300 °C, with the concentration ratio of 2.35. The effect of CuCl2 on PCDFs formation weakened with the rising temperature since PCDFs destruction became dominant under higher temperature. Different from PCDFs, PCDDs concentration in treated soil and off gas decreased continuously with the increasing temperature.