Stress Corrosion Cracking of Additively Manufactured Alloy 625.

Laser bed powder fusion (LPBF) is an additive manufacturing technology for the fabrication of semi-finished components directly from computer-aided design modelling, through melting and consolidation, layer upon layer, of a metallic powder, with a laser source. This manufacturing technique is particularly indicated for poor machinable alloys, such as Alloy 625. However, the unique microstructure generated could modify the resistance of the alloy to environment assisted cracking. The aim of this work was to analyze the stress corrosion cracking (SCC) and hydrogen embrittlement resistance behavior of Alloy 625 obtained by LPBF, both in as-built condition and after a standard heat treatment (grade 1). U-bend testing performed in boiling magnesium chloride at 155 and 170 °C confirmed the immunity of the alloy to SCC. However, slow strain rate tests in simulated ocean water on cathodically polarized specimens highlighted the possibility of the occurrence of hydrogen embrittlement in a specific range of strain rate and cathodic polarization. The very fine grain size and dislocation density of the thermally untreated specimens appeared to increase the hydrogen diffusion and embrittlement effect on pre-charged specimens that were deformed at the high strain rate. Conversely, heat treatment appeared to mitigate hydrogen embrittlement at high strain rates, however at the slow strain rate all the specimens showed a similar behavior.

Using local GND density to study SCC initiation.

Strain and geometric necessary dislocations (GNDs) have been mapped with nm-resolution around grain boundaries affected by stress corrosion cracking (SCC) or intergranular oxidation with the aim of clarifying which local conditions that trigger SCC initiation of Alloy 600 in primary water reactor (PWR) water environment. Regions studied included the cracked and uncracked portion of the same SCC-affected grain boundaries and a comparable grain boundary in the as-received condition. High-resolution "on-axis" Transmission Kikuchi Diffraction (TKD) was used to generate strain and GND density based on the cross-correlation image processing method to probe shifts of specific zone axis in the TKD patterns from all regions. All cracked boundaries analyzed had local GND densities higher than 1 × 1016 m-2. Similar grain boundaries, from as-received samples had GNDs of 5 × 1014 m-2, while an intermediate level was found in the oxidized but uncracked portion of the same GB. Results, together with a discussion on the advantages and limitations of the approach, will be presented.

Experiments on Liquid Flow through Non-Circular Micro-Orifices.

Microfluidics is an active research area in modern fluid mechanics, with several applications in science and engineering. Despite their importance in microfluidic systems, micro-orifices with non-circular cross-sections have not been extensively investigated. In this study, micro-orifice discharge with single-phase liquid flow was experimentally investigated for seven square and rectangular cross-section micro-orifices with a hydraulic diameter in the range of 326-510 µm. The discharge measurements were carried out in pressurized water (12 MPa) at ambient temperature (298 K) and high temperature (503 K). During the tests, the Reynolds number varied between 5883 and 212,030, significantly extending the range in which data are currently available in the literature on non-circular micro-orifices. The results indicate that the cross-sectional shape of the micro-orifice has little, if any, effect on the hydrodynamic behavior. Thus, existing methods for the prediction of turbulent flow behavior in circular micro-orifices can be used to predict the flow behavior in non-circular micro-orifices, provided that the flow geometry of the non-circular micro-orifice is described using a hydraulic diameter.