Dimensional changes over time in stereolithographic models fabricated with a 3D printer.

This study aimed to ascertain the effects of the shape of stereolithographic models fabricated with a three-dimensional (3D) printer and the use of different types of liquid resin on the dimensional changes of these models over time, to obtain valuable information for determining the period for which such models can be used following fabrication. Stereolithography models with the shape of a large truncated cone or a small truncated cone were fabricated using liquid resin as surgical guides (Group G) or master casts (Group M). (four groups in total, each n = 11). The shapes of all experimental specimens were measured immediately after fabrication and 1 day, 1 week, 2 weeks, 3 weeks, 4 weeks, 2 months, 3 months, 6 months, 1 year, and 1.5 years later. The shape data collected immediately after fabrication were taken as baseline data, and the dimensional changes over time at each timepoint were calculated. No significant change from 1 day to 1 year after fabrication was observed in any of the groups, but the change after 1.5 years was significantly larger than the changes at the other timepoints (p < 0.001). Significantly larger changes were evident in Group M than in Group G at all timepoints (p < 0.001). These results suggested that, from the viewpoint of dimensional stability over time, stereolithographic models should be used within 1 year of fabrication, and that the type of liquid resin used for stereolithographic model fabrication may affect how its dimensions change over time.

Effect of firing temperature on the interface between 3Y-TZP zirconia and porcelain.

PURPOSE: The purpose of this study is to clarify the porcelain firing temperature conditions that give strongest bonding strength of porcelain to zirconia to manufacture all-ceramic fixed dental prostheses (FDPs) with excellent long-term stability. METHODS: Opaque porcelain samples (8.0 × 3.0 × 1.2 mm) were placed in the center of zirconia plates (25.0 × 3.0 × 0.5 mm) and fired at temperatures of 950°C, 1,050°C, 1,100°C, and 1,150°C. Schwickerath crack initiation tests, elemental analyses, and morphological changes of the samples were compared. RESULTS: There was no difference in the bonding strength among all the groups of porcelain fired at different temperatures. Elemental analysis of Si and O2 at the interface between the zirconia and porcelain were observed in the 950°C, 1,050°C, and 1,100°C groups. No silicon was found in the 1,150°C group by elemental analysis, and the zirconia plate where the porcelain sample was placed had irregular shape changes. CONCLUSION: It is suggested that silicon is also involved in chemical bonds due to firing at high temperatures.

Marginal and internal fit of three-unit fixed dental prostheses fabricated from translucent multicolored zirconia: Framework versus complete contour design.

STATEMENT OF PROBLEM: Translucent multicolored zirconia materials enable more esthetic complete contour zirconia fixed dental prostheses (FDPs) than conventional zirconia, which exhibits low translucency and high opacity and is monochromatic. However, how the marginal and internal fit of translucent multicolored zirconia FDPs compare with those of traditional frameworks that require veneering is unclear. PURPOSE: The purpose of this in vitro study was to compare the marginal and internal fit of frameworks and complete contour 3-unit FDPs fabricated from translucent multicolored zirconia. MATERIAL AND METHODS: Frameworks with a thickness of 0.5 mm and complete contour FDPs with a thickness of 0.8 to 1.5 mm were manufactured by using a workflow similar to one from a zirconia master model (mandibular left second premolar-mandibular left second molar). Two polyvinyl siloxane replicas were made for each specimen to measure the marginal and internal fit. Measurement locations were mesial, lingual, buccal, and distal for each abutment. In these locations, the marginal opening (MO), chamfer area (CA), axial wall (AW), and occlusal area (OC) were measured. The data were analyzed with 2-way ANOVA and the Bonferroni post hoc test (α=.05). RESULTS: Frameworks showed significantly better mean ±standard deviation fit values than complete contour 3-unit FDPs at measurement areas MO (frameworks: 112 ±22 µm, complete contour FDPs: 144 ±37 µm) (P=.013), CA (frameworks: 89 ±12 µm, complete contour FDPs: 110 ±22 µm) (P=.006), and OC (frameworks: 182 ±36 µm, complete contour FDPs: 244 ±64 µm) (P=.008). At the measurement area AW (frameworks: 47 ±7 µm, complete contour FDPs: 50 ±9 µm of each location, no significant difference was observed between frameworks and complete contour FDPs (P=.361). CONCLUSIONS: Design differences in 3-unit FDPs fabricated from translucent multicolored zirconia influenced the marginal and internal fit. Frameworks had smaller marginal fit than complete contour FDPs for translucent multicolored zirconia.

Fracture force for veneered materials on restorations measured by torsion testing.

The torsional fracture strength at the interface between a base plate and veneering material was evaluated for three kinds of veneered restoration: porcelain fused to zirconia (PFZ), porcelain fused to metal (PFM), and composite resin veneered metal (CRVM). The metal and zirconia base plate (30×4×0.4 mm) were prepared and these plates were veneered as test specimens using each material to a total thickness of 1.2 mm. Torsional force was applied to each specimen using a rotational speed of 1.0 deg/min until the veneering material underwent fracture or exfoliation. The torsional fracture values were measured and the data were statistically analyzed using one-way ANOVA. The torsional fracture strength for PFZ, PFM, and CRVM was 3.0, 3.1, and 11.1 N•cm, respectively.