Techno-Economic-Environmental Analysis of Sustainable Anionic Biosurfactant Production from Palm Fatty Acid Distillate.

Currently, there is increased interest in biosurfactants as a substitute for surfactants synthesized from petroleum due to their superior properties and biodegradability. Palm oil derivatives, which can be converted to various products, were selected for biosurfactant synthesis. This paper simulated the biosurfactant production process from palm fatty acid distillate, that is, methyl ester sulfonate (MES), alkyl sulfate, alkyl phosphate, and alkyl carboxylate. Aspen Plus software was used to estimate the thermodynamic properties of intermediate aliphatic organic acids, e.g., methyl ester sulfonic acid, fatty alcohol sulfuric acid, and fatty alcohol phosphoric acid. The chemical process equipment was designed and evaluated to be used in techno-economic analysis, with comparison to petroleum source surfactant production, that is, sodium dodecylbenzenesulfonate (SDBS). The total production cost of each biosurfactant was expressed in terms of minimum selling price. The profitability of each project was determined and compared using three economic indicators: net present value (NPV), payback period, and internal rate of return (IRR). The life cycle assessment methodology was then used to evaluate the environmental impact of surfactant production. The results showed that all surfactant production processes, except for alkyl phosphate, were attractive alternatives as the project yielded a positive value of NPV. The highest NPV of 13.1 million USD was obtained from the MES production process, while the maximum IRR of 79.81% and payback period of 1.49 years were obtained from the alkyl carboxylate production process at a capacity of 1 ton/h. However, the sulfate production process caused more environmental impact than the other two surfactants (MES and carboxylate) due to more CO2 emission per product unit at the level of 2.88 tons CO2/ton surfactant, which is also more than the SDBS surfactant production process that released 2.46 tons CO2/ton surfactant.

Synthesis of MWCNTs by chemical vapor deposition of methane using FeMo/MgO catalyst: role of hydrogen and kinetic study.

This study aims to investigate the role of hydrogen on CNTs synthesis and kinetics of CNTs formation. The CNTs were synthesized by catalytic chemical vapor deposition of methane over FeMo/MgO catalyst. The experimental results revealed that hydrogen plays an important role in the structural changes of catalyst during the pre-reduction process. The catalyst structure fully transformed into metallic FeMo phases, resulting in an increased yield of 5 folds higher than those of the non-reduced catalyst. However, the slightly larger diameter and lower crystallinity ratio of CNTs was obtained. The hydrogen co-feeding during the synthesis can slightly increase the CNTs yield. After achieving the optimum amount of hydrogen addition, further increase in hydrogen would inhibit the methane decomposition, resulting in lower product yield. The hydrogenation of carbon to methane was proceeded in hydrogen co-feed process. However, the hydrogenation was non-selective to allotropes of carbon. Therefore, the addition of hydrogen would not benefit neither maintaining the catalyst stability nor improving the crystallinity of the CNT products. The kinetic model of CNTs formation, derived from the two types of active site of dissociative adsorption of methane, corresponded well to the experimental results. The rate of CNTs formation greatly increases with the partial pressure of methane but decreases when saturation is exceeded. The activation energy was found to be 13.22 kJ mol-1, showing the rate controlling step to be in the process of mass transfer.

Synthesis of bio-inspired cellulose nanocrystals-soy protein isolate nanoconjugate for stabilization of oil-in-water Pickering emulsions.

The development of hybrid polysaccharide-protein complexes as Pickering emulsion stabilizers has attracted increasing research interest in recent years. This work presents an eco-friendly surface modification strategy to functionalize hydrophilic cellulose nanocrystals (CNC) using hydrophobic soy protein isolate (SPI) via mussel adhesive-inspired poly (l-dopa) (PLD) to develop improved nanoconjugates as stabilizers for oil-in-water Pickering emulsion. The physicochemical properties of the CNC-PLD-SPI nanoconjugate were evaluated by solid-state 13C NMR, FT-IR, TGA, XRD, contact angle analysis, and TEM. The modified CNC (conjugation content of 38.22 ± 1.21%) had lowered crystallinity index, higher thermal stability, and more hydrophobic than unmodified CNC, with an average particle size of 309.9 ± 8.0 nm. Use of amphiphilic CNC-PLD-SPI nanoconjugate with greater conformational flexibility as Pickering stabilizer produced oil-in-water emulsions with greater physical stability.

Recent Developments in Nanocellulose-Reinforced Rubber Matrix Composites: A Review.

Research and development of nanocellulose and nanocellulose-reinforced composite materials have garnered substantial interest in recent years. This is greatly attributed to its unique functionalities and properties, such as being renewable, sustainable, possessing high mechanical strengths, having low weight and cost. This review aims to highlight recent developments in incorporating nanocellulose into rubber matrices as a reinforcing filler material. It encompasses an introduction to natural and synthetic rubbers as a commodity at large and conventional fillers used today in rubber processing, such as carbon black and silica. Subsequently, different types of nanocellulose would be addressed, including its common sources, dimensions, and mechanical properties, followed by recent isolation techniques of nanocellulose from its resource and application in rubber reinforcement. The review also gathers recent studies and qualitative findings on the incorporation of a myriad of nanocellulose variants into various types of rubber matrices with the main goal of enhancing its mechanical integrity and potentially phasing out conventional rubber fillers. The mechanism of reinforcement and mechanical behaviors of these nanocomposites are highlighted. This article concludes with potential industrial applications of nanocellulose-reinforced rubber composites and the way forward with this technology.

Controlled Release Fertilizers: A Review on Coating Materials and Mechanism of Release.

Rising world population is expected to increase the demand for nitrogen fertilizers to improve crop yield and ensure food security. With existing challenges on low nutrient use efficiency (NUE) of urea and its environmental concerns, controlled release fertilizers (CRFs) have become a potential solution by formulating them to synchronize nutrient release according to the requirement of plants. However, the most significant challenge that persists is the "tailing" effect, which reduces the economic benefits in terms of maximum fertilizer utilization. High materials cost is also a significant obstacle restraining the widespread application of CRF in agriculture. The first part of this review covers issues related to the application of conventional fertilizer and CRFs in general. In the subsequent sections, different raw materials utilized to form CRFs, focusing on inorganic and organic materials and synthetic and natural polymers alongside their physical and chemical preparation methods, are compared. Important factors affecting rate of release, mechanism of release and mathematical modelling approaches to predict nutrient release are also discussed. This review aims to provide a better overview of the developments regarding CRFs in the past ten years, and trends are identified and analyzed to provide an insight for future works in the field of agriculture.

Effects of Coagent Functionalities on Properties of Ultrafine Fully Vulcanized Powdered Natural Rubber Prepared as Toughening Filler in Rigid PVC.

Ultrafine fully vulcanized powdered natural rubber (UFPNR) has a promising application as a renewable toughening modifier in polymer matrices. In this work, the effects of acrylate coagents, which had different amounts of functional groups, on properties of UFPNR produced by radiation vulcanization and spray-drying was systematically investigated for the first time. Dipropylene glycol diacrylate (DPGDA), trimethylol propane trimethaacrylate (TMPTMA), and ditrimethylol propane tetraacrylate (DTMPTA) were used as coagents with two, three, and four acrylate groups, respectively. The radiation in the range of 250 to 400 kGy and coagent contents of up to 11 phr were used in the production process. Physical, chemical, and thermal properties of the UFPNR were characterized by swelling analysis, scanning electron microscopy, infrared spectroscopy, thermogravimetric analysis, and differential scanning calorimetry. The properties of UFPNR produced by using different type and content of coagents were compared and discussed. The results revealed that UFPNR with the smallest particle size of 3.6 ± 1.1 µm and the highest thermal stability (Td5 = 349 °C) could be obtained by using DTMPTA, which had the highest amount of functional group. It was proposed that the coagent with the greater number of acrylate groups enhanced the crosslinking of natural rubber as it had more reactive groups. Finally, an application of UFPNR as a toughening filler in rigid PVC was demonstrated with 34% improvement of impact strength.

Controllable encapsulation of α-mangostin with quaternized ß-cyclodextrin grafted chitosan using high shear mixing.

In this study, the inclusion complex formation between α-mangostin and water-soluble quaternized ß-CD grafted-chitosan (QCD-g-CS) was investigated. Inclusion complex formation with encapsulation efficiency (%EE) of 5, 15 and 75% can be varied using high speed homogenizer. Tuning %EE plays a role on physicochemical and biological properties of α-mangostin/QCD-g-CS complex. Molecular dynamics simulations indicate that α-mangostin is included within the hydrophobic ß-CD cavity and being absorbed on the QCD-g-CS surface, with these results being confirmed by Fourier transform infrared (FTIR) spectroscopy. Probing the release characteristics of the inclusion complex at various %EE (5%, 15% and 75%) in simulated saliva (pH 6.8) demonstrated that α-mangostin release rates were dependent on % EE (order 5% > 15% > 75%). Additionally, higher antimicrobial and anti-inflammation activities were observed for the inclusion complex than those of free α-mangostin due to enhance the solubility of α-mangostin through the inclusion complex with QCD-g-CS.

Encapsulation of lemongrass oil with cyclodextrins by spray drying and its controlled release characteristics.

Inclusion of the two isomers of citral (E-citral and Z-citral), components of lemongrass oil, was investigated within the confines of various cyclodextrin (α-CD, ß-CD and γ-CD) host molecules. Aqueous complex formation constants for E-citral with α-CD, ß-CD and γ-CD were determined to be 123, 185, and 204 L/mol, respectively, whereas Z-citral exhibited stronger affinities (157, 206, and 253 L/mol, respectively). The binding trend γ-CD > ß-CD > α-CD is a reflection of the more favorable geometrical accommodation of the citral isomers with increasing cavity size. Encapsulation of lemongrass oil within CDs was undertaken through shaking citral:CD (1:1, 1.5:1, and 2:1 molar ratio) mixtures followed by spray drying. Maximum citral retention occurred at a 1:1 molar ratio with ß-CD and α-CD demonstrating the highest levels of total E-citral and Z-citral retention, respectively. Furthermore, the ß-CD complex demonstrated the slowest release rate of all inclusion complex powders.

A comparison of eugenol and menthol on encapsulation characteristics with water-soluble quaternized ß-cyclodextrin grafted chitosan.

Two guest molecules (eugenol and (-)-menthol) were investigated on inclusion complex formation with water-soluble quaternized ß-CD grafted with chitosan (QCD-g-CS). The inclusion complexes were prepared at varying mole ratios between eugenol or (-)-menthol and ß-CD (substituted on QCD-g-CS) by a conventional shaking method and obtained as solid powder by freeze-drying process. The results showed that encapsulation efficiency %EE decreased with increasing of initial eugenol or (-)-menthol loading whereas %loading increased with increasing of initial eugenol or (-)-menthol loading. The results indicated that inclusion complex formation between eugenol and QCD-g-CS was more favorable than that of (-)-menthol. To clarify this mechanism, molecular dynamics simulations were performed to explore their binding energy, solvation energy and total free energy of those complexes. It was found that the total free energy (ΔG) of eugenol and (-)-menthol against QCD-g-CS (mole ratio of 1) in water-explicit system were -2108.91 kJ/mol and -344.45 kJ/mol, respectively. Moreover, molecular dynamic simulation of eugenol absorbed on surface QCD-g-CS (-205.73 kJ/mol) was shown to have a higher negative value than that of (-)-menthol on QCD-gCS (3182.31 kJ/mol). Furthermore, the release characteristics of the encapsulated powder were also investigated in simulated saliva pH 6.8 at 32 °C. The results suggested that (-)-menthol had higher release rate from the complexes than eugenol. In all cases, the release characteristics for those guest molecules could be characterized by the limited-diffusion kinetics.

Characteristics and catalytic behavior of Pd catalysts supported on nanostructure titanate in liquid-phase hydrogenation.

Titanate nanowire (TNW) and nanotube (TNT) structures were synthesized by the hydrothermal reaction using spherical shape anatase TiO2 nanoparticles (TNP) as the starting material and employed as Pd catalyst supports for the liquid-phase selective hydrogenation of 1-heptyne to 1-heptene. Pd dispersion was significantly improved as the specific surface area of the supports increased in the order: Pd/TNT > Pd/TNW >> Pd/TNP. While the hydrogenation rate increased with increasing number of active Pd(0) surface, the selectivity to 1-heptene depended largely on the degree of interaction between Pd and the supports. The catalysts prepared by impregnation method led to a stronger metal-support interaction than those prepared by colloidal route. The selectivity of 1-heptene at complete conversion of 1-heptyne was obtained in the order: I-Pd/TNT > I-Pd/TNP >pd/TNT approximately Pd/TNW > Pd/TNP.

A comparison of spacer on water-soluble cyclodextrin grafted chitosan inclusion complex as carrier of eugenol to mucosae.

In this study two types of water-soluble ßCD grafted chitosan were synthesized and compared based on similar degree of N-substitution of ßCD moiety; QCD23-g-CS contained methylene spacer and QCDCA22-g-CS contained citric acid spacer. The QCD23-g-CS demonstrated greater eugenol (EG) encapsulation efficiency than that of QCDCA22-g-CS. The micelle-like assemblies of QCD23-g-CS led to slower release of EG while it did not observe in case of QCDCA22-g-CS. It was found that EG could absorb on chitosan backbone according to in silico modeling. Cytotoxicity of both derivatives against buccal mucosa cell is concentration-dependent. The QCDCA22-g-CS demonstrated stronger mucoadhesive response than that of QCD23-g-CS, due to hydrogen bonding according to mucin particle and SPR methods. Our results revealed that the spacer on both derivatives played an important role on binding affinity with EG, releasing profile and mucoadhesive property. These derivatives could be considered as promising carriers for mucosal delivery system.

Water-soluble ß-cyclodextrin grafted with chitosan and its inclusion complex as a mucoadhesive eugenol carrier.

Inclusion complex between water-soluble ßCD-grafted chitosan derivatives (QCD-g-CS) and eugenol (EG) was investigated as a new type of mucoadhesive drug carrier. The QCD-g-CSs were synthesized with various ßCD moieties ranging from 5 to 23%. Spontaneous inclusion complex of these derivatives and EG were found and confirmed by FTIR and simulation study. Self-aggregated formations of QCD-g-CS were found, according to fluorescence and TEM studies, where the formations were preferable for QCD11g-CS and QCD5-g-CS. EG can be included in both ßCD hydrophobic cavity and hydrophobic core of QCD-g-CS self-aggregates, resulting in varying entrapment efficiencies. Degree of QCD substitution on QCD-g-CS plays an important role on their physical properties, due to steric hindrance. The QCD11-g-CS showed excellent mucoadhesion, compared to the QCD5-g-CS and QCD23-g-CS. Moreover, the inclusion complex between QCD-g-CS and EG tend to express higher antimicrobial activities against Candida albicans, Streptococcus oralis and Streptococcus mutans, than the native QCD-g-CS.

Encapsulation of citral isomers in extracted lemongrass oil with cyclodextrins: molecular modeling and physicochemical characterizations.

The complexation between two isomers of citral in lemongrass oil and varying types of cyclodextrins (CDs), α-CD, ß-CD, and HP-ß-CD, were studied by molecular modeling and physicochemical characterization. The results obtained revealed that the most favorable complex formation governing between citrals in lemongrass oil and CDs were found at a 1:2 mole ratio for all CDs. Complex formation between E-citral and CD was more favorable than between Z-citral and CD. The thermal stability of the inclusion complex was observed compared to the citral in the lemongrass oil. The release time course of citral from the inclusion complex was the diffusion control, and it correlated well with Avrami's equation. The release rate constants of the E- and Z-citral inclusion complexes at 50 °C, 50% RH were observed at 1.32×10(-2) h(-1) and 1.43×10(-2) h(-1) respectively.

Increased dispersion and solubility of carbon nanotubes noncovalently modified by the polysaccharide biopolymer, chitosan: MD simulations.

In order to explain the solubility of carbon nanotubes (CNT), including single walled CNTs, wrapped with chitosan of a 60% degree of deacetylation, MD simulations were applied to represent three chitosan concentrations, using two pristine CNTs (pCNT-pCNT), and one and two CNTs wrapped (pCNT-cwCNT and cwCNT-cwCNT). The CNT aggregation was observed in pCNT-pCNT and pCNT-cwCNT due to van der Waals interactions between tube-tube aromatic rings, and inter-CNT bridging by chitosan, respectively. At higher chitosan concentrations, such that most to all of CNTs were wrapped with chitosan, charge-charge repulsion was found to separate robustly the cwCNTs and lead to a well dispersed solution.

Enhanced stability and in vitro bioactivity of surfactant-loaded liposomes containing Asiatic Pennywort extract.

The objective of this work has been the microencapsulation of Asiatic Pennywort (AP) extract with lecithin from soybean. The effect of various quantities of non-ionic surfactant (Montanov82) on liposomes upon physicochemical characteristics as well as their in vitro bio-activities was investigated. An addition of surfactant resulted in a decrease in particle size and an increase in percentage AP entrapment efficiency of liposomes. The surfactant-loaded liposomes demonstrated higher stability than surfactant-free liposomes where higher percentage AP remaining of liposomes can be achieved depending on surfactant concentration. No significant difference was found on AP release profiles among varied surfactant concentrations, although a presence of surfactant resulted in prolonged AP release rate. Liposomal AP with 20% w/w surfactant or higher demonstrated low cytotoxicity, a stronger anti-oxidation effect and collagen production on dermal fibroblast cells when compared with free AP and surfactant-free liposomes, possibly due to better cell internalization and less AP degradation in cells.

In vitro characterization and mosquito (Aedes aegypti) repellent activity of essential-oils-loaded nanoemulsions.

The nanoemulsions composed of citronella oil, hairy basil oil, and vetiver oil with mean droplet sizes ranging from 150 to 220 nm were prepared and investigated both in vitro and in vivo. Larger emulsion droplets (195-220 nm) shifted toward a smaller size (150-160 nm) after high-pressure homogenization and resulted in higher release rate. We proposed that thin films obtained from the nanoemulsions with smaller droplet size would have higher integrity, thus increasing the vaporization of essential oils and subsequently prolonging the mosquito repellant activity. The release rates were fitted with Avrami's equations and n values were in the same range of 0.6 to 1.0, implying that the release of encapsulated limonene was controlled by the diffusion mechanism from the emulsion droplet. By using high-pressure homogenization together with optimum concentrations of 5% (w/w) hairy basil oil, 5% (w/w) vetiver oil (5%), and 10% (w/w) citronella oil could improve physical stability and prolong mosquito protection time to 4.7 h due to the combination of these three essential oils as well as small droplet size of nanoemulsion.

Characterization and mosquito repellent activity of citronella oil nanoemulsion.

Encapsulated citronella oil nanoemulsion prepared by high pressure homogenization at varying amounts of surfactant and glycerol, was studied in terms of the droplet size, stability, release characteristics and in vivo mosquito protection. Transparent nanoemulsion can be obtained at optimal concentration of 2.5% surfactant and 100% glycerol. Physical appearance and the stability of the emulsion were greatly improved through an addition of glycerol, owing to its co-solvent and highly viscous property. The increasing emulsion droplet increased the oil retention. The release behavior could be attributed to the effect of droplet size and concentrations of surfactant and glycerol. By fitting to Higuchi's equation, an increase in glycerol and surfactant concentrations resulted in slow release of the oil. The release rate related well to the protection time where a decrease in release rate can prolong mosquito protection time.

A simple method for bakers' yeast cell disruption using a three-phase fluidized bed equipped with an agitator.

A three-phase fluidized bed equipped with a turbine agitator was utilized as a simple device for disrupting bakers' yeast cells (Saccharomyces cerevisiae). The degree of yeast cell disruption was evaluated based on the number of broken cells and its validity was confirmed by the total amount of crude soluble proteins released and by microscopic observation. It was found that the equipment could yield 90% of yeast cell disruption. With the presence of glass beads, the degree of cell disruption became higher as agitating speed is increased. The disruption enhancement would be attributed to the grinding effect resulting from the interaction between yeast cells and glass beads. One-thousand micrometers of glass beads yielded a higher degree of disruption than larger ones. An increase in liquid flow rate hindered the degree of disruption because of shorter contact time although the shear rates in the yeast suspension would become more rigorous.

Effect of water activity on the release characteristics and oxidative stability of D-limonene encapsulated by spray drying.

The stability of encapsulated D-limonene, which was prepared by spray drying, was studied in view of the release characteristics and oxidation stability. Gum arabic, soybean water-soluble polysaccharide, or modified starch, blended with maltodextrin were used as the wall materials. The powders were stored under the conditions of 23-96% relative humidity at 50 degrees C. The release rate and the oxidation rate were closely related to the relative humidity. The relationship was not simple. Initially, the release rate and the oxidation rate increased with increasing water activity, but around the glass transition temperature, the rates decreased sharply to increase again at a further increase of water activity. The results could be explained by a change in the powder structure, where a glass capsule matrix was changed into rubbery state during storage.