Temporary Anti-Corrosive Double Layer on Zinc Substrate Based on Chitosan Hydrogel and Epoxy Resin.

In practice, metal structures are frequently transported or stored before being used. Even in such circumstances, the corrosion process caused by environmental factors (moisture, salty air, etc.) can occur quite easily. To avoid this, metal surfaces can be protected with temporary coatings. The objective of this research was to develop coatings that exhibit effective protective characteristics while also allowing for easy removal, if required. Novel, chitosan/epoxy double layers were prepared on zinc by dip-coating to obtain temporary tailor-made and peelable-on-demand, anti-corrosive coatings. Chitosan hydrogel fulfills the role of a primer that acts as an intermediary between the zinc substrate and the epoxy film to obtain better adhesion and specialization. The resulting coatings were characterized using electrochemical impedance spectroscopy, contact angle measurements, Raman spectroscopy, and scanning electron microscopy. The impedance of the bare zinc was increased by three orders of magnitude when the protective coatings were applied, proving efficient anti-corrosive protection. The chitosan sublayer improved the adhesion of the protective epoxy coating. The structural integrity and absolute impedance of the protective layers were conserved in both basic and neutral environments. However, after fulfilling its lifespan, the chitosan/epoxy double-layered coating could be removed after treatment with a mild acid without damaging the substrate. This was because of the hydrophilic properties of the epoxy layer, as well as the tendency of chitosan to swell in acidic conditions.

Accumulation of 2-Acetylamino-5-mercapto-1,3,4-thiadiazole in chitosan coatings for improved anticorrosive effect on zinc.

Chitosan (Chit) coatings were applied on zinc substrates by the dip-coating method. Subsequently, the coatings were impregnated with a corrosion inhibitor, 2-Acetylamino-5-mercapto-1,3,4-thiadiazole (AcAMT) to obtain an increased anticorrosive effect. The coating thickness and the AcAMT accumulation were determined using UV-Vis spectroscopy on glass and quartz substrates, respectively. The surface morphology and coverage were investigated with atomic force microscopy. Electrochemical impedance spectroscopy and potentiodynamic polarization techniques were used to investigate the protective properties of the impregnated coatings. The chitosan coatings facilitated the accumulation of the corrosion inhibitor inside the polymeric matrix (a multiplication of 380 times compared to the impregnating solution concentration was calculated), channeling high amounts of AcAMT to the Zn surface, which resulted in an inhibition efficiency of >90%. This effect demonstrates the applicability of chitosan coatings as carriers for corrosion inhibitors, significantly reducing the amount of inhibitor needed to achieve good anticorrosive effects.

Eco-friendly indigo carmine-loaded chitosan coatings for improved anti-corrosion protection of zinc substrates.

Chitosan (Chit) coatings were prepared on zinc and glass substrates by dip-coating method. The coatings were impregnated with a non-toxic compound, indigo carmine (IC). The novel, eco-friendly, IC-loaded chitosan coatings were characterized morpho-structurally, and their corrosion protection behavior was investigated using potentiodynamic polarization and electrochemical impedance spectroscopy techniques. The surface properties of the coated samples were evaluated by wettability measurements. The thickness of the native chitosan layers and the stability of the impregnated layers in terms of dye release on glass substrates were studied by UV-vis spectrophotometry. The good corrosion inhibiting efficiency of the coatings (>90%) was attributed to the ionic crosslinking of the positively charged Chit with negatively charged IC. The Chit-IC coatings can be successfully used as model systems for chitosan-based coatings incorporating ionic inhibitors and in less demanding applications, such as temporary protective coatings for metals, removable on demand by scrubbing with mild acidic solutions.