Influence of Tilting Angle on Temperature Measurements of Different Object Sizes Using Fiber-Optic Pyrometers.

This article presents a new model of optical power gathered by a fiber-optic pyrometer when there is a tilting angle between the fiber longitudinal axis and the vector perpendicular to the tangent plane of the emitted surface. This optical power depends on the fiber specifications, such as the diameter and the numerical aperture (NA), as well as the object parameters, including its diameter, emissivity, and tilting angle. Some simulations are carried out using other pyrometers from the literature without tilting to validate the model. Additional simulations with different optical fibers, object sizes, and distances at different tilting angles allow us to describe the behavior of the pyrometer when the object is smaller than the optical fiber field of view (the light cone defined by its NA). The results show that for a finite surface object, the power collected by the optical fiber is affected by changes in the tilting angle, greater tilting lesser gathered power, and reaching the maximum power when the field of view of the fiber covers up the entire object, as expected. On the other hand, additional equations are presented to describe the maximum tilting angle, and distance that allow the maximum power gathered for a determined object diameter and fiber, avoiding temperature measurement errors.

Experimental Validation of High Spatial Resolution of Two-Color Optical Fiber Pyrometer.

Taking non-contact temperature measurements in narrow areas or confined spaces of non-uniform surfaces requires high spatial resolution and independence of emissivity uncertainties that conventional cameras can hardly provide. Two-color optical fiber (OF) pyrometers based on standard single-mode (SMF) and multi-mode optical fibers (MMF) with a small core diameter and low numerical aperture in combination with associated commercially available components can provide a spatial resolution in the micrometer range, independent of the material's emissivity. Our experiment involved using a patterned microheater to generate temperatures of approximately 340 °C on objects with a diameter of 0.25 mm. We measured these temperatures using two-color optical fiber pyrometers at a 1 kHz sampling rate, which were linearized in the range of 250 to 500 °C. We compared the results with those obtained using an industrial infrared camera. The tests show the potential of our technique for quickly measuring temperature gradients in small areas, independent of emissivity, such as in microthermography. We also report simulations and experiments, showing that the optical power gathered via each channel of the SMF and MMF pyrometers from hot objects of 250 µm is independent of distance until the OF light spot becomes larger than the diameter of the object at 0.9 mm and 0.4 mm, respectively.

Fast and Localized Temperature Measurements During Simulated Earthquakes in Carbonate Rocks.

The understanding of earthquake physics is hindered by the poor knowledge of fault strength and temperature evolution during seismic slip. Experiments reproducing seismic velocity (∼1 m/s) allow us to measure both the evolution of fault strength and the associated temperature increase due to frictional heating. However, temperature measurements were performed with techniques having insufficient spatial and temporal resolution. Here we conduct high velocity friction experiments on Carrara marble rock samples sheared at 20 MPa normal stress, velocity of 0.3 and 6 m/s, and 20 m of total displacement. We measured the temperature evolution of the fault surface at the acquisition rate of 1 kHz and over a spatial resolution of ∼40 µm with an optical fiber conveying the infrared radiation to a two-color pyrometer. Temperatures up to 1,250°C and low coseismic fault shear strength are compatible with the activation of grain size dependent viscous creep.

Cleaving of PMMA Microstructured Polymer Optical Fibers with 3- and 4-Ring Hexagonal Cladding Structures.

The cleaving of a novel microstructured polymer optical fiber (mPOF) to obtain an acceptable connectorized fiber end-face is studied. The effect of the blade temperature and the speed of the cutting blade on the end-face is qualitatively assessed. Recently manufactured mPOFs with air-structured 3- and 4-ring hexagonal-like hole cladding structures with outer fiber diameters of around 250 µm are employed. Good quality end-faces can be obtained by cleaving mPOF fibers at room temperature for blade temperatures within the range 60-80 °C and at a low blade speed at 0.5 mm/s. The importance of the blade surface quality is also addressed, being a critical condition for obtaining satisfactory mPOF end-faces after cleaving. From our experiments, up to four fiber cuts with the same razor blade and blade surface can be carried out with acceptable and similar fiber end-face results.

Optical Fiber Pyrometer Designs for Temperature Measurements Depending on Object Size.

The modelling of temperature measurements using optical fiber pyrometers for different hot object sizes with new generalized integration limits is presented. The closed equations for the calculus of the radiated power that is coupled to the optical fiber for two specific scenarios are proposed. Accurate predictions of critical distance for avoiding errors in the optical fiber end location depending on fiber types and object sizes for guiding good designs are reported. A detailed model for estimating errors depending on target size and distance is provided. Two-color fiber pyrometers as a general solution are also discussed.

Infiltrated Photonic Crystal Fibers for Sensing Applications.

Photonic crystal fibers (PCFs) are a special class of optical fibers with a periodic arrangement of microstructured holes located in the fiber's cladding. Light confinement is achieved by means of either index-guiding, or the photonic bandgap effect in a low-index core. Ever since PCFs were first demonstrated in 1995, their special characteristics, such as potentially high birefringence, very small or high nonlinearity, low propagation losses, and controllable dispersion parameters, have rendered them unique for many applications, such as sensors, high-power pulse transmission, and biomedical studies. When the holes of PCFs are filled with solids, liquids or gases, unprecedented opportunities for applications emerge. These include, but are not limited in, supercontinuum generation, propulsion of atoms through a hollow fiber core, fiber-loaded Bose⁻Einstein condensates, as well as enhanced sensing and measurement devices. For this reason, infiltrated PCF have been the focus of intensive research in recent years. In this review, the fundamentals and fabrication of PCF infiltrated with different materials are discussed. In addition, potential applications of infiltrated PCF sensors are reviewed, identifying the challenges and limitations to scale up and commercialize this novel technology.

Fiber-Optic Pyrometer with Optically Powered Switch for Temperature Measurements.

We report the experimental results on a new infrared fiber-optic pyrometer for very localized and high-speed temperature measurements ranging from 170 to 530 °C using low-noise photodetectors and high-gain transimpedance amplifiers with a single gain mode in the whole temperature range. We also report a shutter based on an optical fiber switch which is optically powered to provide a reference signal in an optical fiber pyrometer measuring from 200 to 550 °C. The tests show the potential of remotely powering via optical means a 300 mW power-hungry optical switch at a distance of 100 m, avoiding any electromagnetic interference close to the measuring point.

Temperature Measurement and Numerical Prediction in Machining Inconel 718.

Thermal issues are critical when machining Ni-based superalloy components designed for high temperature applications. The low thermal conductivity and extreme strain hardening of this family of materials results in elevated temperatures around the cutting area. This elevated temperature could lead to machining-induced damage such as phase changes and residual stresses, resulting in reduced service life of the component. Measurement of temperature during machining is crucial in order to control the cutting process, avoiding workpiece damage. On the other hand, the development of predictive tools based on numerical models helps in the definition of machining processes and the obtainment of difficult to measure parameters such as the penetration of the heated layer. However, the validation of numerical models strongly depends on the accurate measurement of physical parameters such as temperature, ensuring the calibration of the model. This paper focuses on the measurement and prediction of temperature during the machining of Ni-based superalloys. The temperature sensor was based on a fiber-optic two-color pyrometer developed for localized temperature measurements in turning of Inconel 718. The sensor is capable of measuring temperature in the range of 250 to 1200 °C. Temperature evolution is recorded in a lathe at different feed rates and cutting speeds. Measurements were used to calibrate a simplified numerical model for prediction of temperature fields during turning.