Ultrastable Glassy Polymer Films with an Ultradense Brush Morphology.

Glassy polymer films with extreme stability could enable major advancements in a range of fields that require the use of polymers in confined environments. Yet, from a materials design perspective, we now know that the glass transition temperature (Tg) and thermal expansion of polymer thin films can be dramatically different from those characteristics of the bulk, i.e., exhibiting confinement-induced diminished thermal stability. Here, we demonstrate that polymer brushes with an ultrahigh grafting density, i.e., an ultradense brush morphology, exhibit a significant enhancement in thermal stability, as manifested by an exceptionally high Tg and low expansivity. For instance, a 5 nm thick polystyrene brush film exhibits an ∼75 K increase in Tg and ∼90% reduction in expansivity compared to a spin-cast film of similar thickness. Our results establish how morphology can overcome confinement and interfacial effects in controlling thin-film material properties and how this can be achieved by the dense packing and molecular ordering in the amorphous state of ultradense brushes prepared by surface-initiated atom transfer radical polymerization in combination with a self-assembled monolayer of initiators.

Decoupling Role of Film Thickness and Interfacial Effect on Polymer Thin Film Dynamics.

The film thickness and substrate interface are the two most common parameters to tune the dynamics of supported thin films. Here, we investigated the glass transition temperature (Tg) and thermal expansion of thin poly(methyl methacrylate) (PMMA) films with various thicknesses and different interfacial effects. We showed that, although the Tg of the thin films can be modulated equivalently by the two factors, their ability to change the expansivity (ß) is quite different; that is, ß increases notably with a reduction in the thickness, while it is insensitive to perturbations at the interface. We attribute the deviation in modulating ß by the thickness and the interfacial effect to the disparate abilities to change the free volume content in the film by a free surface and substrate interface. This leads to a situation where thin films with dissimilar thicknesses and interfacial properties can have the same Tg but very different ß values, suggesting that Tg alone cannot unequivocally quantify thin film dynamics.

Suppressed Surface Reorganization in a High-Density Poly(methyl methacrylate) Brush.

A high-density poly(methyl methacrylate) (PMMA) brush (σ = 0.77 chain/nm2) with a lower molecular weight distribution was prepared onto a silicon wafer by surface-initiated atom transfer radical polymerization. The surface of the PMMA brush chains was characterized upon the process of the environmental change, from air to water, using contact angle measurements in conjunction with sum-frequency generation spectroscopy. The surface structure and properties altered less with the changing environment from air to water for the PMMA brush than for a spin-coated film; that is, the extent of surface reorganization could be suppressed by grafting densely-packed chains onto a substrate. Also, the water penetration into the brush surface was inhibited because of the densely packed chain structure.