Recovery of carbon from spent carbon cathode by alkaline and acid leaching and thermal treatment and exploration of its application in lithium-ion batteries.

The spent carbon cathode (SCC) is a hazardous solid waste from aluminum production. It has an abundant carbon source and a unique graphitic carbon layer structure, making it a valuable waste for recycling. This paper uses alkaline and acid leaching methods to report a straightforward way of extracting recovered carbon (RC) from SCC as anode material for lithium-ion batteries (LIBs). The results show that alkaline and acid leaching conditions at 70 °C with 1 M NaOH and HCl solution individually in 6 h and a liquid-solid ratio of 20:1 can result in RC with up to 94.63% carbon content than 49.38% in SCC, exhibiting a typical graphite structure. SCC and RC materials are obtained after calcination at 400 °C in an inert atmosphere and used as anode materials (SCC-400 and RC-400). In this paper, The initial charging specific capacities are 490.0 mA h g-1, 195.4 mA h g-1, and 423.2 mA h g-1and initial coulombic efficiencies (ICE) are 67.8%, 78.9%, and 72.0% of RC-400, SCC, and SCC-400. RC-400 also shows excellent capacity retention and impedance values. This exciting finding provides a viable, non-hazardous, and resourceful method for treating and disposing of SCC from aluminum electrolysis.

Modification of sludge-based biochar using air roasting-oxidation and its performance in adsorption of uranium(VI) from aqueous solutions.

Modification methods for sludge-based biochar are often complex and generally ineffective. In this study, sludge-based biochars were prepared at low cost using a simple air roasting-oxidation modification method and the adsorption performance on U(VI) was investigated. Fourier transform infrared spectroscopy (FTIR) and X-ray photoelectron spectroscopy (XPS) results together indicated that more carbon-oxygen functional groups were formed on the surface of oxidized biochar (OBC) compared to unoxidized biochar (BC). The adsorption performance of 550-OBC (biochar oxidized at 550 °C) on U(VI) was explored in batch experiments. The maximum adsorption capacity was up to 490.2 mg/g at 25 °C and pH 6, exceeding most of the reported biochars. 550-OBC also showed good adsorption performance at low U(VI) concentration, with 96% removal at pH 6 and an initial U(VI) concentration of 1 mg/L. Density functional theory (DFT) calculations indicated that the H-bond length between the solvated U(VI) and functional groups on the OBC was about 1.7 Å, which forms stronger H-bonds between them compared to that between U(VI) and BC (4.21 Å), and the adsorption energy value for this complex was highly negative -31.82 kcal/mol. In addition, 550-OBC exhibited high selectivity for U(VI) adsorption and excellent regeneration performance, making it a cost-effective and high-performance adsorbent.

Preparation of sludge biochar rich in carboxyl/hydroxyl groups by quenching process and its excellent adsorption performance for Cr(VI).

A facile pyrolysis-quenching-reroasting process was developed to prepare a sludge-based biochar adsorbent, and its adsorption performance for Cr(VI) ions was investigated. The unquenched biochar (U-BC) and quenched biochar (Q-BC) were systematically compared and characterized. Fourier transform infrared spectroscopy (FTIR) results showed that more carbon and oxygen functional groups such as -COOH and -OH were formed on the surface of Q-BC. These functional groups could be used as active sites during the adsorption process and help to improve the adsorption performance of the material. The results of Brunauer-Emmett-Teller (BET) analysis showed that the specific surface area of U-BC biochar was 523.36 m2/g, while the specific surface area of Q-BC biochar after quenching treatment increased to 785.3 m2/g. The adsorption performance of Q-BC biochar was studied, and the effects of pH, contact time and temperature on the adsorption performance of the material were explored. The pseudo-second-order model and Langmuir isotherm model indicated that the removal of Cr(VI) by Q-BC biochar material was a chemical adsorption-based adsorption process. At a temperature of 298 K and a pH of 1, the maximum Cr(VI) adsorption capacity of the quenched Q-BC biochar is as high as 291.54 mg/g, which was much higher than the maximum adsorption capacity of U-BC biochar (91.46 mg/g). This pyrolysis-quenching-reroasting process to prepare modified biochar provides a new, economical and effective way for the preparation of high-performance adsorption materials from municipal sludge.