Three-Dimensional Porous Si@SiOx/Ag/CN Anode Derived from Deposition Silicon Waste toward High-Performance Li-Ion Batteries.

The application of photovoltaic (PV) solid waste to the field of lithium-ion batteries is deemed to be an effective solution for waste disposal, which can not only solve the problem of environmental pollution but also avoid the loss of secondary resources. Herein, based on the volatile deposited waste produced by electron beam refining polysilicon, a simple and environmentally friendly method was designed to synthesize P-Si@SiOx/Ag/CN as an anode material for lithium-ion batteries. Remarkably, the presence of silver and the formation of a carbon-nitrogen network can enhance the electrical conductivity of the composite and boost the transport efficiency of lithium ions. Furthermore, the porous Si@SiOx structure is generated by silver-assisted chemical etching (Ag-ACE), and the carbon-nitrogen grid architecture is formed after lyophilization with NaCl as a template, which can jointly provide sufficient buffer space for the volume change of silicon during lithiation/delithiation. Benefitting from these advantages, the P-Si@SiOx/Ag/CN anode exhibits outstanding cycling performance with 759 mA h g-1 over 300 cycles at 0.5 A g-1. Meanwhile, the lithium-ion batteries employing the P-Si@SiOx/Ag/CN anodes present a superior rate capability of 950 mA h g-1 at 2 A g-1 and retain a high reversible specific capacity of 956 mA h g-1 at 1 A g-1 after 50 cycles. This work opens up a new economic strategy for the fabrication of high-performance silicon anodes and affords a promising avenue for the recycling of PV silicon waste.

Recycling of silicon from waste PV diamond wire sawing silicon powders: A strategy of Na2CO3-assisted pressure-less sintering and acid leaching.

Recycling diamond wire sawing silicon powders (DWSSP) from photovoltaic (PV) silicon wafers production has become an urgent problem. The challenge of recovery is the surface oxidation and contamination of the ultra-fine powder with impurities during the sawing and collection process. In this study, a clean recovery strategy of Na2CO3-assisted sintering and acid leaching was proposed. Due to the Al contamination from the perlite filter aid, the introduced Na2CO3 sintering aid can react with the SiO2 shell of DWSSP to form a slag phase with accumulated impurity Al during the pressure-less sintering process. Meanwhile, the evaporation of CO2 contributed to the formation of ring-like pores surrounded by a slag phase, which can be easily removed by acid leaching. When 15 % Na2CO3 was added, the content of impurity Al in DWSSP could be reduced to 0.07 ppm with a removal rate of 99.9 % after acid leaching. The mechanism suggested that the addition of Na2CO3 can trigger the liquid phase sintering (LPS) process of the powders, and the cohesive force and liquid pressures difference generated during the process facilitated the transportation of impurity Al from the SiO2 shell of DWSSP to the formed liquid slag phase. The efficient silicon recovery and impurity removal of this strategy demonstrated its potential for solid waste resource utilization in the PV industry.

Construction of porous Si/Ag@C anode for lithium-ion battery by recycling volatile deposition waste derived from refining silicon.

Owing to the rapid advancement of the photovoltaic industry, a lot of photovoltaic (PV) silicon waste will be generated. Thus, the recycling and reuse of waste silicon have become particularly important, both for environmental remediation and economic benefits. In this work, a special structure of porous Si nanoparticles embedded nano-Ag and coated carbon layer (P-SiNPs/Ag@C) was produced by silver-assisted chemical etching (Ag-ACE) the deposited silicon waste. The special porous structure and carbon layer coating can effectively address the volume expansion issues during charge/discharge. The intercalated Ag nanoparticles greatly reduced the transfer impedance and enhanced the electrical conductivity of the anode material. As a result, the novel-designed P-SiNPs/Ag@C anode can maintain a prominent reversible capacity (1521 mAh·g-1 at 0.2 A g-1 after 50 cycles) and outstanding rate performance (1099 mAh·g-1 at 2 A g-1). When the current density at 1 A g-1, the specific capacity still maintains at 706 mAh·g-1 over 300 cycles. The superiority of the prepared P-SiNPs/Ag@C structures was further confirmed by Comsol Multiphysics software. Impressively, the synthesis route provides a novel avenue for value-added utilization of residual silicon waste resources from EB refining silicon and the preparation of high-performance lithium battery silicon-based anode.

Preparation of Al-Si alloy from silicon cutting waste: Enabling oxide surface removing and silicon utilization improving via vacuum sintering.

Environmentally harmful silicon cutting waste (SCW) generated during the production of silicon solar cells possesses a high reuse value. However, the presence of oxide surface and impurities restrict the Si-cores reuse. Herein, inspired by the structure and composition of SCW, designed a combined process consisting of vacuum sintering and alloying to reuse SCW into Al-Si alloy at a low cost. Vacuum sintering promotes the reduction of the oxide surface by Si-core. Oxygen content was decreased by 92.54 %, demonstrating the successful removal of the oxide surface. The discharge of reduction products contributes to the densification, and the Si-core has converged into dense Vac-ceramic (Si block), rendering a relative density of 96.17 %. More importantly, during the alloying process, the formation of Vac-ceramic dredges the mass transfer pathway from Si-core to Al melt. As a result, the Si utilization rate increased about seven times compared with the direct reuse of pristine SCW. Compared with commercial Al-Si alloys, the Al-Si alloys prepared by reusing silicon cutting waste in this work have satisfactory mechanical properties. The method has the prominent advantages of being protective-atmosphere-free, additive-free, and scalability, and may be a promising candidate for the silicon cutting waste purifying and reusing field.