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Nonlinear ultrasonic non-destructive testing (NDT) is a widely used method for detecting micro-damages in various materials and structures due to its high sensitivity and directional capability. However, the extraction and modulation of extremely weak nonlinear ultrasonic signals is quite a challenge in practical applications. Therefore, this paper focuses on the second harmonic modulation signal method in nonlinear ultrasonic NDT and proposes the design of the phononic crystal filter (PC filter) to achieve this filtering function. Through finite element simulations, it is demonstrated that the filtering frequency of the filter is influenced by the structural configuration, material wave speed, and geometric characteristics. Then, the design method for cubic PC filters is established. Furthermore, a time-domain finite element method is introduced to verify the filtering ability of the filter and further validate the rationality of this design approach.
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This paper numerically and experimentally investigates the resonant behavior of one-way Lamb and SH (shear horizontal) mixing method in thin plates with quadratic nonlinearity. When the primary S0-mode Lamb waves and SH0 waves mix in the region with quadratic nonlinearity, both numerical and experimental results verify the generation of the resonant SH0 waves if the resonance condition [Formula: see text] is satisfied. Meanwhile, we find that the acoustic nonlinear parameter (ANP) increases monotonously with material quadratic nonlinearity, the length of the damage region and the frequency of the resonant wave. Furthermore, the damage region can be located by the time-domain signal of the resonant wave based on one-way S0-SH0 mixing method. This study numerically and experimentally reveals that one-way Lamb and SH mixing method is feasible to quantitatively evaluate and locate the damage region of quadratic nonlinearity in thin plates.
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This study experimentally and numerically investigated the nonlinear behavior of the resonant bulk waves generated by the two-way collinear mixing method in 5052 aluminum alloy with micro-crack damage. When the primary longitudinal and transverse waves mixed in the micro-crack damage region, numerical and experimental results both verified the generation of resonant waves if the resonant condition ωL/ωT=2κ/(κ-1) was satisfied. Meanwhile, we found that the acoustic nonlinearity parameter (ANP) increases monotonously with increases in micro-crack density, the size of the micro-crack region, the frequency of resonant waves and friction coefficient of micro-crack surfaces. Furthermore, the micro-crack damage in a specimen generated by low-temperature fatigue experiment was employed. It was found that the micro-crack damage region can be located by scanning the specimen based on the two-way collinear mixing method.
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In this paper, characterization of the orientation of a microcrack is quantitatively investigated using the directivity of second harmonic radiated by the secondary sound source (SSS) induced by the nonlinear interaction between an incident ultrasonic transverse wave (UTW) and a microcrack. To this end, a two-dimensional finite element (FE) model is established based on the bilinear stress-strain constitutive relation. Under the modulation of contact acoustic nonlinearity (CAN) to the incident UTW impinging on the microcrack examined, the microcrack itself is treated as a SSS radiating the second harmonic. Thus, the directivity of the second harmonic radiated by the SSS is inherently related to the microcrack itself, including its orientation. Furthermore, the effects of the stiffness difference between the compressive and tensile phases in the bilinear stress-strain model, and the UTW driving frequency, as well as the radius of the sensing circle on the SSS directivity are discussed. The FE results show that the directivity pattern of the second harmonic radiated by the SSS is closely associated with the microcrack orientation, through which the microcrack orientation can be characterized without requiring a baseline signal. It is also found that the SSS directivity varies sensitively with the driving frequency of the incident UTW, while it is insensitive to the stiffness difference between the compressive and tensile phases in the bilinear stress-strain model and the radius of the sensing circle. The results obtained here demonstrate that the orientation of a microcrack can be characterized using the directivity of the SSS induced by the interaction between the incident UTW and the microcrack.
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When a longitudinal wave (bulk wave) propagates in elastic solids with randomly distributed micro-cracks, the acoustic nonlinear behavior including the zero-frequency component and higher harmonics can be generated due to the clapping and slipping behavior of micro-cracks. In this paper, the analytical solution based on the bi-linear stiffness model of micro-cracks and the numerical simulation with random micro-crack modeling are implemented to investigate the behavior of the zero-frequency component. The theoretical and numerical results both show that the zero-frequency component of bulk waves can be generated by the micro-cracks, which is more sensitive than the conventional second harmonics. Meanwhile, we find that the acoustic nonlinearity parameter based on the zero-frequency component increases linearly with the crack density, the length of the micro-crack region and the fundamental frequency in the low-frequency region. Moreover, the zero-frequency component of the reflected waves is also investigated, indicating it can be used to locate the micro-crack region.
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In this work, we propose an asymmetric transmission structure (ATS) for elastic shear vertical (SV) waves in solids, which has been relatively unexplored. The ATS is constituted by a metasurface and a phononic crystal (PC) possessing a directional band gap. While the metasurface aims to redirect the incident wave, the PC acts as a directional filter. The metasurface is composed of a stacked array of composite plates with two connecting parts made of different materials. To examine the performance of the designed ATS, full numerical simulations have been conducted. The numerical results indicate that the proposed ATS offered a relatively broad working frequency band and had a one order of magnitude difference in terms of transmission between the positive and negative incidences. Our study provides an alternative method to control elastic SV waves and could benefit applications in various fields, such as Micro-Electro-Mechanical System (MEMS), in which thin plates are frequently used components.
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This paper investigates the propagation of low-frequency S0 mode Lamb waves in plates with quadratic nonlinearity through numerical simulations and experimental measurements. Both numerical and experimental results manifest distinct ultrasonic nonlinear behavior which is mainly presented by the second harmonics. Meanwhile, we find that both the acoustic nonlinearity parameter and dispersion distance show the exponential decay trend with the increase of frequency-thickness. Moreover, the results reveal that the frequency is key to affect the acoustic nonlinearity parameter and dispersion distance with the same frequency-thickness. This study theoretically and experimentally reveals that nonlinear Lamb waves of the low-frequency S0 mode are feasible to quantitatively identify material weak nonlinearity in plates.
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The symmetric zero-frequency mode induced by weak material nonlinearity during Lamb wave propagation is explored for the first time. We theoretically confirm that, unlike the second harmonic, phase-velocity matching is not required to generate the zero-frequency mode and its signal is stronger than those of the nonlinear harmonics conventionally used, for example, the second harmonic. Experimental and numerical verifications of this theoretical analysis are conducted for the primary S0 mode wave propagating in an aluminum plate. The existence of a symmetric zero-frequency mode is of great significance, probably triggering a revolutionary progress in the field of non-destructive evaluation and structural health monitoring of the early-stage material nonlinearity based on the ultrasonic Lamb waves.
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This paper investigates the propagation of Rayleigh surface waves in structures with randomly distributed surface micro-cracks using numerical simulations. The results revealed a significant ultrasonic nonlinear effect caused by the surface micro-cracks, which is mainly represented by a second harmonic with even more distinct third/quadruple harmonics. Based on statistical analysis from the numerous results of random micro-crack models, it is clearly found that the acoustic nonlinear parameter increases linearly with micro-crack density, the proportion of surface cracks, the size of micro-crack zone, and the excitation frequency. This study theoretically reveals that nonlinear Rayleigh surface waves are feasible for use in quantitatively identifying the physical characteristics of surface micro-cracks in structures.
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This paper investigates the propagation of Lamb waves in thin plates with quadratic nonlinearity by one-way mixing method using numerical simulations. It is shown that an A0-mode wave can be generated by a pair of S0 and A0 mode waves only when mixing condition is satisfied, and mixing wave signals are capable of locating the damage zone. Additionally, it is manifested that the acoustic nonlinear parameter increases linearly with quadratic nonlinearity but monotonously with the size of mixing zone. Furthermore, because of frequency deviation, the waveform of the mixing wave changes significantly from a regular diamond shape to toneburst trains.
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In this study, a numerical approach-the discontinuous Meshless Local Petrov-Galerkin-Eshelby Method (MLPGEM)-was adopted to simulate and measure material plasticity in an Al 7075-T651 plate. The plate was modeled in two dimensions by assemblies of small particles that interact with each other through bonding stiffness. The material plasticity of the model loaded to produce different levels of strain is evaluated with the Lamb waves of S0 mode. A tone burst at the center frequency of 200 kHz was used as excitation. Second-order nonlinear wave was extracted from the spectrogram of a signal receiving point. Tensile-driven plastic deformation and cumulative second harmonic generation of S0 mode were observed in the simulation. Simulated measurement of the acoustic nonlinearity increased monotonically with the level of tensile-driven plastic strain captured by MLPGEM, whereas achieving this state by other numerical methods is comparatively more difficult. This result indicates that the second harmonics of S0 mode can be employed to monitor and evaluate the material or structural early-stage damage induced by plasticity.
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Since the identification of micro-cracks in engineering materials is very valuable in understanding the initial and slight changes in mechanical properties of materials under complex working environments, numerical simulations on the propagation of the low frequency S0 Lamb wave in thin plates with randomly distributed micro-cracks were performed to study the behavior of nonlinear Lamb waves. The results showed that while the influence of the randomly distributed micro-cracks on the phase velocity of the low frequency S0 fundamental waves could be neglected, significant ultrasonic nonlinear effects caused by the randomly distributed micro-cracks was discovered, which mainly presented as a second harmonic generation. By using a Monte Carlo simulation method, we found that the acoustic nonlinear parameter increased linearly with the micro-crack density and the size of micro-crack zone, and it was also related to the excitation frequency and friction coefficient of the micro-crack surfaces. In addition, it was found that the nonlinear effect of waves reflected by the micro-cracks was more noticeable than that of the transmitted waves. This study theoretically reveals that the low frequency S0 mode of Lamb waves can be used as the fundamental waves to quantitatively identify micro-cracks in thin plates.