Generation of Photopolymerized Microparticles Based on PEGDA Hydrogel Using T-Junction Microfluidic Devices: Effect of the Flow Rates.

The formation of microparticles (MPs) of biocompatible and biodegradable hydrogels such as polyethylene glycol diacrylate (PEGDA) utilizing microfluidic devices is an attractive option for entrapment and encapsulation of active principles and microorganisms. Our research group has presented in previous studies a formulation to produce these hydrogels with adequate physical and mechanical characteristics for their use in the formation of MPs. In this work, hydrogel MPs are formed based on PEGDA using a microfluidic device with a T-junction design, and the MPs become hydrogel through a system of photopolymerization. The diameters of the MPs are evaluated as a function of the hydrodynamic condition flow rates of the continuous (Qc) and disperse (Qd) phases, measured by optical microscopy, and characterized through scanning electron microscopy. As a result, the following behavior is found: the diameter is inversely proportional to the increase in flow in the continuous phase (Qc), and it has a significant statistical effect that is greater than that in the flow of the disperse phase (Qd). While the diameter of the MPs is proportional to Qd, it does not have a significant statistical effect on the intervals of flow studied. Additionally, the MPs' polydispersity index (PDI) was measured for each experimental hydrodynamic condition, and all values were smaller than 0.05, indicating high homogeneity in the MPs. The microparticles have the potential to entrap pharmaceuticals and microorganisms, with possible pharmacological and bioremediation applications.

Rapid Customization and Manipulation Mechanism of Micro-Droplet Chip for 3D Cell Culture.

A full PDMS micro-droplet chip for 3D cell culture was prepared by using SLA light-curing 3D printing technology. This technology can quickly customize various chips required for experiments, saving time and capital costs for experiments. Moreover, an injection molding method was used to prepare the full PDMS chip, and the convex mold was prepared by light-curing 3D printing technology. Compared with the traditional preparation process of micro-droplet chips, the use of 3D printing technology to prepare micro-droplet chips can save manufacturing and time costs. The different ratios of PDMS substrate and cover sheet and the material for making the convex mold can improve the bonding strength and power of the micro-droplet chip. Use the prepared micro-droplet chip to carry out micro-droplet forming and manipulation experiments. Aimed to the performance of the full PDMS micro-droplet chip in biological culture was verified by using a solution such as chondrocyte suspension, and the control of the micro-droplet was achieved by controlling the flow rate of the dispersed phase and continuous phase. Experimental verification shows that the designed chip can meet the requirements of experiments, and it can be observed that the micro-droplets of sodium alginate and the calcium chloride solution are cross-linked into microspheres with three-dimensional (3D) structures. These microspheres are fixed on a biological scaffold made of calcium silicate and polyvinyl alcohol. Subsequently, the state of the cells after different time cultures was observed, and it was observed that the chondrocytes grew well in the microsphere droplets. The proposed method has fine control over the microenvironment and accurate droplet size manipulation provided by fluid flow compared to existing studies.

Effects of Concentration of Soybean Protein Isolate and Maltose and Oil Phase Volume Fraction on Freeze-Thaw Stability of Pickering Emulsion.

There is growing interest in enhancing the freeze-thaw stability of a Pickering emulsion to obtain a better taste in the frozen food field. A Pickering emulsion was prepared using a two-step homogenization method with soybean protein and maltose as raw materials. The outcomes showed that the freeze-thaw stability of the Pickering emulsion increased when prepared with an increase in soybean protein isolate (SPI) and maltose concentration. After three freeze-thaw treatments at 35 mg/mL, the Turbiscan Stability Index (TSI) value of the emulsion was the lowest. At this concentration, the surface hydrophobicity (H0) of the composite particles was 33.6 and the interfacial tension was 44.34 mN/m. Furthermore, the rheological nature of the emulsions proved that the apparent viscosity and viscoelasticity of Pickering emulsions grew with a growing oil phase volume fraction and concentration. The maximum value was reached in the case of the oil phase volume fraction of 50% at a concentration of 35 mg/mL, the apparent viscosity was 18 Pa·s, the storage modulus of the emulsion was 575 Pa, and the loss modulus was 152 Pa. This research is significant for the production of freeze-thaw resistant products, and improvement of protein-stabilized emulsion products with high freeze-thaw stability.

Progress in the Application of Food-Grade Emulsions.

The detailed investigation of food-grade emulsions, which possess considerable structural and functional advantages, remains ongoing to enhance our understanding of these dispersion systems and to expand their application scope. This work reviews the applications of food-grade emulsions on the dispersed phase, interface structure, and macroscopic scales; further, it discusses the corresponding factors of influence, the selection and design of food dispersion systems, and the expansion of their application scope. Specifically, applications on the dispersed-phase scale mainly include delivery by soft matter carriers and auxiliary extraction/separation, while applications on the scale of the interface structure involve biphasic systems for enzymatic catalysis and systems that can influence substance digestion/absorption, washing, and disinfection. Future research on these scales should therefore focus on surface-active substances, real interface structure compositions, and the design of interface layers with antioxidant properties. By contrast, applications on the macroscopic scale mainly include the design of soft materials for structured food, in addition to various material applications and other emerging uses. In this case, future research should focus on the interactions between emulsion systems and food ingredients, the effects of food process engineering, safety, nutrition, and metabolism. Considering the ongoing research in this field, we believe that this review will be useful for researchers aiming to explore the applications of food-grade emulsions.

Organic Solvent Nanofiltration of Water-in-Oil Pickering Emulsions-What Influences Permeability?

Pickering emulsions (PEs) have received increasing interest for their application in catalytic multiphase reactions. Organic solvent nanofiltration of PEs was shown to be a promising procedure for efficient and effective catalyst recycling. In this work, a systematic parameter study to identify the main influencing parameters on PE filtration was conducted for a large variety of PE compositions for the first time. In addition to temperature, only the type of organic solvent significantly influenced the filtration performance, which could be mathematically modeled via a combination of the solution-diffusion and the resistance in the series model. Particle type and concentration, dispersed phase fraction and the presence of reaction (by-)products did not show any significant impact on the permeability. The stirrer speed only became important when emulsions stabilized by particles without the tendency to form 3D network structures were filtered in long-term filtration experiments. These results pave the way towards the application of PE membrane filtration for catalyst recovery in continuous liquid/liquid multiphase reactions and enable broad operation windows. As the mechanical separation of PEs was shown to be a very robust process, the emulsion composition can now be tuned to meet the needs of the reaction without any (significant) loss in filtration performance.

Evaluation of the repartition of the particles in Pickering emulsions in relation with their rheological properties.

HYPOTHESIS: The distribution of particles in Pickering emulsions can be estimated through a percolation-type approach coupled to the evolution of their rheological features with the dispersed phase volume fraction ϕ. EXPERIMENTS: The rheological behavior of water-in-dodecane Pickering emulsions stabilized with hydrophobic silica nanoparticles is addressed. The emulsions viscosity and elastic modulus are investigated at ϕ varying from 0.1 to 0.75. Various rheological models are adjusted to the experimental data. FINDINGS: The comparison of the elastic modulus evolution of the Pickering emulsions with those of emulsions stabilized with surfactants confirms a major contribution of the particles to the rheological behavior of Pickering emulsions and supports the existence of a three-dimensional network between the droplets. The applied percolation approach allows to quantitively estimate a nanoparticles viscoelastic link between the droplets and opposes the classic vision of interfacial monolayers stabilizing the Pickering emulsions. This network of interconnected particles and droplets contributes significantly to the viscosity as well as the elastic modulus of these emulsions. To our knowledge, the applied percolation-based model is the only one capable of providing a structural explanation while describing the abrupt viscosity and elastic modulus growth of Pickering emulsions across the range of ϕ.

Determination and modulation of the typical interactions among dispersed phases relevant to flotation applications: A review.

Flotation is a process involving multi-components, multi-scales, and gas-liquid-solid three phases, where the material separation is achieved based on the difference in surface hydrophobicity of various constituents. In a flotation system, fluids are usually regarded as the continuous phase, while the dispersed phases refer to scattered particles, bubbles, and droplets with low solubility as a dispersion that is surrounded by the aqueous environment. Fundamentally, the interactions among dispersed phases exist throughout the flotation process, and play distinct roles during different periods. For example, the liquid collector-solid, solid-solid, bubble-bubble and gas bubble-solid interactions are closely associated with the particle surface modification, particle behavior, bubble size evolution and separation in flotation, respectively. Therefore, the influences of each stage are all worthy of concern, and should be spared sufficient attention, which requires to formulate a horizontal writing structure. In this review, instead of summarizing all available characterization techniques or measurements, certain typical examples or methods were consciously chosen to perform analysis or comparison, aiming to summarize recent studies on the determination and modulation of dispersed phase interactions. The determination on the interactions among dispersed phases is helpful for fundamentally understanding the microcosmic process connotations, and their modulation contributes to firmly providing macroscopic optimization schemes for practical applications. By integrating some typically available theoretical calculations and experimental measurements related to the dispersed phase interactions, the present article is devoted to revealing the influential factors, finding out the current challenges or knowledge gaps, and affording certain references or suggestions for future investigations.

Cobalt-Containing Dispersion Catalysts for Three-Phase Fischer-Tropsch Synthesis.

Nanosized catalyst dispersions have significant potential for improving hydrocarbon production from carbon monoxide and hydrogen via Fischer-Tropsch synthesis, an essential alternative to the use of petroleum as a raw material. New dispersed cobalt catalysts and dispersed-phase cobalt-based catalysts with Pd, Al2O3, or ZrO2 additives for the Fischer-Tropsch synthesis were synthesized in the present work. A dispersed cobalt phase was prepared in a heavy paraffin medium using ex situ and in situ approaches through thermal decomposition of a nitrate precursor at various temperatures. Analyses showed that an increase in the temperature for catalytic suspension formation from 215 to 260°C enlarged the particles in the dispersed phase from 190 to 264 nm, which was probably due to increased agglomeration at elevated temperatures. The rheological properties of the obtained catalytic suspensions can be described by the Bingham equation. Furthermore, the concentration of the dispersed phase had a direct impact on the structure of the entire catalytic system. Ultrafine suspensions of palladium-promoted catalytic systems were tested for the Fischer-Tropsch synthesis. The overall yield of C5+ hydrocarbons was as high as 50 g/m3, and the productivity of the Pd-promoted catalytic systems reached 270-290 g/(kgCo · h).

Rotating-liquid-based hydrogel bead generator.

Hydrogel beads are widely used in various applications, but producing such beads often requires complicated devices. Instead, we propose an easy-to-adopt, cost effective, open source hydrogel bead generator. This generator consists of two modules. The first module rotates two immiscible liquids in rigid body motion: mineral oil as the continuous phase (CP) liquid on top, and a hydrogel cross-linking (CL) liquid at bottom. The second module injects a hydrogel pre-polymer solution as the dispersed phase (DP) liquid into the rotating CP liquid. As the DP liquid flows out of a syringe needle, its drops are pinched off by the shear force from the CP liquid, and move with the CP liquid while settling down. When the drops enter the CL liquid, they become hydrogel beads. Experiments using water and mineral oil showed that the size of produced drops could be controlled by adjusting the flow speed of the CP and DP liquids. A demonstration using alginate showed that the proposed generator could successfully create alginate gel beads of uniform size and shape.

Effect of Freeze-Thaw Treatment on the Precipitation of Octyl ß-D-Galactoside Hemihydrate Crystal from the Aqueous Solution.

Cryogenic treatment, like the freeze-thaw process, has been reported to be effective in modifying the physicochemical properties of polymeric hydrogels. However, not much attention has been paid to this process in terms of the precipitation of surfactant-water systems. In this study, two effective cryogenic methodologies were successfully reported to alter the physicochemical properties of a precipitate of an octyl ß-D-galactoside (Oct-Gal)-water system. First, hyperrapid cooling (i.e., cooling at 30°C/min) was found to be an effective type of cryogenic treatment: the phase transition temperature (TK) and enthalpy at the phase transition (∆HK) between the crystal-dispersed phase and the sol (micelle) phase significantly decreased. In addition, cryogenic treatment in the presence of electrolytes, such as NaCl, NaBr, and CsCl, was effective even in the absence of the hyperrapid cooling condition. The hyperrapid cooling or the addition of certain electrolytes was considered to prevent the precipitation of the Oct-Gal hemihydrate crystals prior to the complete freezing of ice and the electrolyte/ice eutectic. Hence, the size of the aggregated crystals prepared by the above-mentioned effective cryogenic treatments seemed to be decreased compared with that of the normal precipitated crystals, thereby changing TK and ∆HK. Thus, two basic methodologies for the modification of the physicochemical properties of the crystal-dispersed phase of surfactant-water systems are discussed.

Effect of Nano-TiC Dispersed Particles and Electro-Codeposition Parameters on Morphology and Structure of Hybrid Ni/TiC Nanocomposite Layers.

This research work describes the effect of dispersed titanium carbide (TiC) nanoparticles into nickel plating bath on Ni/TiC nanostructured composite layers obtained by electro-codeposition. The surface morphology of Ni/TiC nanostructured composite layers was characterized by scanning electron microscopy (SEM). The composition of coatings and the incorporation percentage of TiC nanoparticles into Ni matrix were studied and estimated by using energy dispersive X-ray analysis (EDX). X-ray diffractometer (XRD) has been applied in order to investigate the phase structure as well as the corresponding relative texture coefficients of the composite layers. The results show that the concentration of nano-TiC particles added in the nickel electrolyte affects the inclusion percentage of TiC into Ni/TiC nano strucured layers, as well as the corresponding morphology, relative texture coefficients and thickness indicating an increasing tendency with the increasing concentration of nano-TiC concentration. By increasing the amount of TiC nanoparticles in the electrolyte, their incorporation into nickel matrix also increases. The hybrid Ni/nano-TiC composite layers obtained revealed a higher roughness and higher hardness; therefore, these layers are promising superhydrophobic surfaces for special application and could be more resistant to wear than the pure Ni layers.