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1.
Artículo en Inglés | MEDLINE | ID: mdl-39352011

RESUMEN

The simulation of the aortic valve (AV) remains challenging due to its geometric complexity and the multi-physics nature of the problem. In this study, we utilized COMSOL to establish a three-dimensional, three-leaflet AV fluid-structure interaction model and investigated the influence of material properties on the valve's mechanical behavior in a healthy state. The results indicated that variations in the aortic wall material model had a minor impact on AV hemodynamics. Additionally, while the linear elastic properties of the leaflets limit valve opening and closing, this material model allows for rapid assessment of AV performance within the range of material deformation.

2.
ACS Appl Mater Interfaces ; 16(39): 53153-53162, 2024 Oct 02.
Artículo en Inglés | MEDLINE | ID: mdl-39358896

RESUMEN

Understanding and predicting interface diffusion phenomena in materials is crucial for various industrial applications, including semiconductor manufacturing, battery technology, and catalysis. In this study, we propose a novel approach utilizing Graph Neural Networks (GNNs) to investigate and model material interface diffusion. We begin by collecting experimental and simulated data on diffusion coefficients, concentration gradients, and other relevant parameters from diverse material systems. The data are preprocessed, and key features influencing interface diffusion are extracted. Subsequently, we construct a GNN model tailored to the diffusion problem, with a graph representation capturing the atomic structure of materials. The model architecture includes multiple graph convolutional layers for feature aggregation and update, as well as optional graph attention layers to capture complex relationships between atoms. We train and validate the GNN model using the preprocessed data, achieving accurate predictions of diffusion coefficients, diffusion rates, concentration profiles, and potential diffusion pathways. Our approach offers insights into the underlying mechanisms of interface diffusion and provides a valuable tool for optimizing material design and engineering. Additionally, our method offers possible strategies to solve the longstanding problems related to materials interface diffusion.

3.
Med Eng Phys ; 131: 104200, 2024 09.
Artículo en Inglés | MEDLINE | ID: mdl-39284645

RESUMEN

The objective of this work was to determine the effects of using simplified finite element (FE) mesh geometry in the process of performing reverse iterative fitting to estimate cartilage material parameters from in situ indentation testing. Six bovine tibial osteochondral explants were indented with sequential 5 % step-strains followed by a 600 s hold while relaxation force was measured. Three sets of porous viscohyperelastic material parameters were estimated for each specimen using reverse iterative fitting of the indentation test with (1) 2D axisymmetric, (2) 3D idealized, and (3) 3D specimen-specific FE meshes. Variable material parameters were identified using the three different meshes, and there were no systematic differences, correlation to basic geometric features, nor distinct patterns of variation based on the type of mesh used. Implementing the three material parameter sets in a separate 3D FE model of 40 % compressive strain produced differences in von Mises stresses and pore pressures up to 25 % and 50 %, respectively. Accurate material parameters are crucial in any FE model, and parameter differences influenced by idealized assumptions in initial material property determination have the potential to alter subsequent FE models in unpredictable ways and hinder the interpretation of their results.


Asunto(s)
Cartílago Articular , Análisis de Elementos Finitos , Animales , Cartílago Articular/fisiología , Bovinos , Estrés Mecánico , Fenómenos Biomecánicos , Ensayo de Materiales , Elasticidad , Porosidad , Modelos Biológicos
4.
Sensors (Basel) ; 24(17)2024 Sep 04.
Artículo en Inglés | MEDLINE | ID: mdl-39275671

RESUMEN

Light detection and ranging (LIDAR) sensors using a polarization-diverse receiver are able to capture polarimetric information about the target under measurement. We demonstrate this capability using a silicon photonic receiver architecture that enables this on a shot-by-shot basis, enabling polarization analysis nearly instantaneously in the point cloud, and then use this data to train a material classification neural network. Using this classifier, we show an accuracy of 85.4% for classifying plastic, wood, concrete, and coated aluminum.

5.
Polymers (Basel) ; 16(17)2024 Aug 28.
Artículo en Inglés | MEDLINE | ID: mdl-39274070

RESUMEN

Three-dimensional printing is ideally suited to produce unique and complex shapes. In this study, the material properties of polysiloxanes, commonly named silicones, produced additively by two different methods, namely, multi-jet fusion (MJF) and material extrusion (ME) with liquid printing heads, are investigated. The chemical composition was compared via Fourier-transform infrared spectroscopy, evolved gas analysis mass spectrometry, pyrolysis gas chromatography coupled to mass spectrometry, and thermogravimetry (TGA). Density and low-temperature flexibility, mechanical properties and crosslink distance via freezing point depression were measured before and after post-treatment at elevated temperatures. The results show significant differences in the chemical composition, material properties, as well as surface quality of the tested products produced by the two manufacturing routes. Chemical analysis indicates that the investigated MJF materials contain acrylate moieties, possibly isobornyl acrylate linking branches. The hardness of the MJF samples is associated with crosslinking density. In the ashes after TGA, traces of phosphorus were found, which could originate from initiators or catalysts of the curing process. The ME materials contain fillers, most probably silica, that differ in their amount. It is possible that silica also plays a role in the processing to stabilize the extrusion strand. For the harder material, a higher crosslink density was found, which was supported also by the other tested properties. The MJF samples have smooth surfaces, while the ME samples show grooved surface structures typical for the material extrusion process. Post-treatment did not improve the material properties. In the MJF samples, significant color changes were observed.

6.
Polymers (Basel) ; 16(17)2024 Sep 05.
Artículo en Inglés | MEDLINE | ID: mdl-39274157

RESUMEN

This study aimed to investigate the mechanical behavior of resin composites and hybrid glass ionomer cement in class I adhesive dental restorations under loading and shrinkage conditions. Three CAD models of a mandibular first molar with class I cavities were created and restored with different techniques: a bi-layer of Equia Forte HT with Filtek One Bulk Fill Restorative composite (model A), a single layer of adhesive and Filtek One Bulk Fill Restorative (model B), and a single layer of Equia forte HT (model C). Each model was exported to computer-aided engineering software, and 3D finite element models were created. Models A and B exhibited a similar pattern of stress distribution along the enamel-restoration interface, with stress peaks of 12.5 MPa and 14 MPa observed in the enamel tissue. The sound tooth, B, and C models showed a similar trend along the interface between dentine and restoration. A stress peak of about 0.5 MPa was detected in the enamel of both the sound tooth and B models. Model C showed a reduced stress peak of about 1.2 MPa. A significant stress reduction in 4 mm deep class I cavities in lower molars was observed in models where non-shrinking dental filling materials, like the hybrid glass ionomer cement used in model C, were applied. Stress reduction was also achieved in model A, which employed a bi-layer technique with a shrinking polymeric filling material (bulk resin composite). Model C's performance closely resembled that of a sound tooth.

7.
Materials (Basel) ; 17(17)2024 Aug 30.
Artículo en Inglés | MEDLINE | ID: mdl-39274687

RESUMEN

High-entropy alloys (HEAs) have drawn significant attention due to their unique design and superior mechanical properties. Comprising 5-35 at% of five or more elements with similar atomic radii, HEAs exhibit high configurational entropy, resulting in single-phase solid solutions rather than intermetallic compounds. Additive manufacturing (AM), particularly direct energy deposition (DED), is effective for producing HEAs due to its rapid cooling rates, which ensure uniform microstructures and minimize defects. These alloys typically form face-centered cubic (FCC) or body-centered cubic (BCC) structures, contributing to their exceptional strength, hardness, and mechanical performance across various temperatures. However, FCC-structured HEAs often have low yield strengths, posing a challenge for structural applications. In this study, a Ni-Co-Fe-Cr-Al-Ti HEA was manufactured using the DED method. This study proposes that the addition of aluminum and titanium creates a γ + γ' phase structure within a multicomponent FCC-HEA matrix, enhancing the thermal stability and coarsening the resistance and strength. The γ' phase with an ordered FCC structure significantly improves the mechanical properties. Analysis confirmed the presence of the γ + γ' structure and demonstrated the alloy's high tensile strength and microhardness. This approach underscores the potential of AM techniques in advancing HEA production for high-performance applications.

8.
Heliyon ; 10(18): e38065, 2024 Sep 30.
Artículo en Inglés | MEDLINE | ID: mdl-39328555

RESUMEN

The goal of this study was to produce sustainable concrete by reducing reliance on cement, which contributes to high carbon footprints, and natural sand, which is being depleted. Sugarcane bagasse ash (SCBA) was used to partially replace cement at 5 %, 10 %, and 15 %, while recycled polyethylene terephthalate (RPET) was used to partially replace sand at 5 %, 10 %, 15 %, and 20 %. The effects of these substitutions on concrete's mechanical and physical properties were examined after 28 days of water curing. The study observed a decrease in fresh density by 0.36 %-2.67 % with SCBA and RPET inclusion. The slump values ranged between 93 mm and 140 mm, indicating good workability. The reference concrete's compressive strength was 39.65 MPa, while the mix with 5 % SCBA and 10 % RPET achieved 38.23 MPa. This mix also showed a 1.2 % higher split tensile strength than the reference concrete. Although the reference concrete's flexural strength was the highest at 4.56 MPa, all SCBA-RPET mixes remained within 86 % of this value. All modified mixes weighed less than the reference concrete, with the compressive strength-to-weight ratio of the mix with 5 % SCBA and 10 % RPET being closest to the reference mix with only a 2.44 % reduction. These findings suggest that SCBA and RPET can be effectively used to produce sustainable concrete with comparable mechanical properties to conventional concrete.

9.
Membranes (Basel) ; 14(9)2024 Aug 24.
Artículo en Inglés | MEDLINE | ID: mdl-39330524

RESUMEN

Chemical warfare agents that are liquids with low vapor pressure pose a contact hazard to anyone who encounters them. Personal protective equipment (PPE) is utilized to ensure safe interaction with these agents. A commonly used method to characterize the permeability of PPE towards chemical weapons is to apply droplets of the liquid agent to the surface of the material and measure for chemical breakthrough. However, this method could produce errors in the estimated values of the transport properties. In this paper, we solved numerically the three-dimensional cylindrical Fick's second law of diffusion for a liquid permeating through a non-porous rubbery membrane to determine the time the permeating species will emerge on the other side of the polymer membrane. Simulations of different amounts of surface area coverage and the geometries of permeate on the membrane surface indicated that incomplete surface area coverage affects the estimation of the transport properties, making the experimentally determined transport properties unsuitable for predictive use. We simulated different permeation values to determine the factors that most influenced the estimation error and if the error was consistent over different permeate-membrane combinations. Finally, a method to correct the experimentally determined permeability is suggested.

10.
Expert Opin Drug Deliv ; 21(7): 1069-1079, 2024 Jul.
Artículo en Inglés | MEDLINE | ID: mdl-39129595

RESUMEN

INTRODUCTION: The pharmaceutical industry is gradually changing batch-wise manufacturing processes to continuous manufacturing processes, due to the advantages it has to offer. The final product quality and process efficiency of continuous manufacturing processes is among others impacted by the properties of the raw materials. Existing knowledge on the role of raw material properties in batch processing is however not directly transferable to continuous processes, due to the inherent differences between batch and continuous processes. AREAS COVERED: A review is performed to evaluate the role of excipient properties for different unit operations used in continuous manufacturing processes. Unit operations that will be discussed include feeding, blending, granulation, final blending, and compression. EXPERT OPINION: Although the potency of continuous manufacturing is widely recognized, full utilization still requires a number of challenges to be addressed effectively. An expert opinion will be provided that discusses those challenges and potential solutions to overcome those challenges. The provided overview can serve as a framework for the pharmaceutical industry to push ahead process optimization and formulation development for continuous manufacturing processes.


Asunto(s)
Química Farmacéutica , Composición de Medicamentos , Industria Farmacéutica , Excipientes , Polvos , Comprimidos , Excipientes/química , Química Farmacéutica/métodos , Composición de Medicamentos/métodos , Humanos , Tecnología Farmacéutica/métodos , Preparaciones Farmacéuticas/química
11.
J Mech Behav Biomed Mater ; 159: 106685, 2024 Nov.
Artículo en Inglés | MEDLINE | ID: mdl-39173497

RESUMEN

Micro-scale models of lung tissue have been employed by researchers to investigate alveolar mechanics; however, they have been limited by the lack of biofidelic material properties for the alveolar wall. To address this challenge, a finite element model of an alveolar cluster was developed comprising a tetrakaidecahedron array with the nominal characteristics of human alveolar structure. Lung expansion was simulated in the model by prescribing a pressure and monitoring the volume, to produce a pressure-volume (PV) response that could be compared to experimental PV data. The alveolar wall properties in the model were optimized to match experimental PV response of lungs filled with saline, to eliminate surface tension effects and isolate the alveolar wall tissue response. When simulated in uniaxial tension, the model was in agreement with reported experimental properties of uniaxial tension on excised lung tissue. The work presented herein was able to link micro-scale alveolar response to two disparate macroscopic experimental datasets (stress-stretch and PV response of lung) and presents hyperelastic properties of the alveolar wall for use in alveolar scale finite element models and multi-scale models. Future research will incorporate surface tension effects, and investigate alveolar injury mechanisms.


Asunto(s)
Elasticidad , Análisis de Elementos Finitos , Presión , Alveolos Pulmonares , Estrés Mecánico , Alveolos Pulmonares/fisiología , Humanos , Modelos Biológicos , Fenómenos Biomecánicos
12.
Chemosphere ; 364: 143132, 2024 Sep.
Artículo en Inglés | MEDLINE | ID: mdl-39168378

RESUMEN

Oily sludge (OS) is a kind of hazardous waste generated from the petrochemical industry. Currently, pyrolysis has been widely applied for OS disposal, while low-oil content (<5 wt%) OS still lacks novel technology to achieve efficient resource utilization and harmful substances immobilization. In this study, a kind of OS-based geopolymer was developed by OS and ground granulated blast furnace slag (GGBS). The results showed that in geopolymer with 30 wt% OS, the content of total petroleum hydrocarbons (TPHs) decreased by 82%, Zn achieved 100% stabilization, and the 28 d compressive strength could still reach 32.8 MPa. The appropriate oil content filled the pores and cracks in geopolymer matrix. The constructed model compounds further elucidated the hydration mechanisms of OS-geopolymer. The nucleation effect of crude oil and micro-aggregate effect of minerals jointly improved the polymerization degree of C-(A)-S-H gels. OS promoted the transformation of [SiO4]4- monomers into C-(A)-S-H unbranched middle groups and three-dimensional networks, thereby efficiently stabilizing harmful substances. Sustainability analysis showed that OS-based geopolymer had good environmental and economic benefits. Overall, this work provides theoretical guidance for the green transformation of OS in the construction field.


Asunto(s)
Industria Química , Residuos Peligrosos , Residuos Industriales , Eliminación de Residuos Líquidos , Eliminación de Residuos Líquidos/métodos , Industria del Petróleo y Gas
13.
Int J Biol Macromol ; 278(Pt 4): 134695, 2024 Oct.
Artículo en Inglés | MEDLINE | ID: mdl-39151861

RESUMEN

The growing bioeconomic demand for lightweight, eco-friendly materials with functional versatility and competitive mechanical properties drives the resurgence of cellulose as a sustainable scaffold for various applications. This review comprehensively scrutinizes current progressions in cellulose functional materials (CFMs), concentrating on their structure-property connections. Significant modification methods, including cross-linking, grafting, and oxidation, are discussed together with preparation techniques categorized by cellulose sources. This review article highlights the extensive usage of modified cellulose in various industries, particularly its potential in optical and toughening applications, membrane production, and intelligent bio-based systems. Prominence is located on low-cost procedures for developing biodegradable polymers and the physical-chemical characteristics essential for biomedical applications. Furthermore, the review explores the role of cellulose derivatives in smart packaging films for food quality monitoring and deep probes into cellulose's mechanical, thermal, and structural characteristics. The multifunctional features of cellulose derivatives highlight their worth in evolving environmental and biomedical engineering applications.


Asunto(s)
Materiales Biocompatibles , Celulosa , Celulosa/química , Celulosa/análogos & derivados , Materiales Biocompatibles/química , Embalaje de Alimentos/métodos , Humanos
14.
Materials (Basel) ; 17(15)2024 Jul 26.
Artículo en Inglés | MEDLINE | ID: mdl-39124361

RESUMEN

This review comprehensively addresses the developments and applications of polymer materials in optoelectronics. Especially, this review introduces how the materials absorb, emit, and transfer charges, including the exciton-vibrational coupling, nonradiative and radiative processes, Förster Resonance Energy Transfer (FRET), and energy dynamics. Furthermore, it outlines charge trapping and recombination in the materials and draws the corresponding practical implications. The following section focuses on the practical application of organic materials in optoelectronics devices and highlights the detailed structure, operational principle, and performance metrics of organic photovoltaic cells (OPVs), organic light-emitting diodes (OLEDs), organic photodetectors, and organic transistors in detail. Finally, this study underscores the transformative impact of organic materials on the evolution of optoelectronics, providing a comprehensive understanding of their properties, mechanisms, and diverse applications that contribute to advancing innovative technologies in the field.

15.
Cureus ; 16(7): e64933, 2024 Jul.
Artículo en Inglés | MEDLINE | ID: mdl-39156374

RESUMEN

Background Choosing the optimal aligner material on the market is crucial to ensure constant forces for tooth displacement. Processes like manufacturing and intraoral usage can result in the degradation of certain properties, which can affect the overall efficacy of treatment. Objective The objective of the study is to compare the surface roughness and flexural modulus of two aligner materials following the processes of thermoforming and aging. Materials and methods Two groups of 12 samples each were tested: Group 1 consisted of polyethylene terephthalate glycol (PET-G) and Group 2 of zendura-polyurethane (PU). The groups were tested at three time points: T0 - pre-thermoformed; T1 - after thermoforming; T2 - after thermoforming and aging. The surface roughness and the flexural modulus were evaluated. One-way ANOVA followed by a Bonferroni post hoc test was conducted to compare the changes within each group across the three times. An independent t-test was done to compare the values between the two groups at each time point. The statistical tests were performed using SPSS software version 26 (IBM Corp., Armonk, NY, USA). P-values >0.05 were considered statistically significant. Results There was a significant change in the surface roughness post-aging in Group 2 (p=0.03) and flexural strength within Group 1 (p=0.031) and Group 2 (p=0.06) across the three time points. Comparing the changes within the three time points in Group 1, significant changes were observed between T0-T1 (p=0.045) and T0-T2 (p=0.07). In Group 2, significant changes were observed between T0-T2 (p=0.012). Comparing the flexural strength between the two groups, significant differences were observed at T0 (p=0.012) and T1 (p=0.001). Conclusion The aging process affected the surface roughness in Zendura (PU). The thermoforming and aging process resulted in reduced flexural strength in both Zendura (PU) and Duran groups (PET-G).

16.
ACS Biomater Sci Eng ; 10(9): 5439-5453, 2024 Sep 09.
Artículo en Inglés | MEDLINE | ID: mdl-39155744

RESUMEN

Bone fracture plates are usually made from titanium alloy or stainless steel, which are much stiffer than bone. However, overly stiff plates can restrict axial interfragmentary motion at the fracture leading to delayed callus formation and healing, as well as causing bone "stress shielding" under the plate leading to bone atrophy, bone resorption, and plate loosening. Consequently, there have been many prior efforts to develop nonmetallic bone fracture plates with customized material properties using synthetic fibers (e.g., aramid, carbon, glass) in polymer resin. Even so, plant fibers (e.g., flax, roselle, sisal) offer additional advantages over synthetic fibers, such as availability, biodegradability, less toxicity during processing, lower financial cost, and recyclability. As such, there is an emerging interest in using plant fibers alone, or combined with synthetic fibers, to reinforce polymers for various applications. Thus, this is the first review article on the material properties and engineering performance of innovative bone fracture plates made from composite materials reinforced by plant fibers alone or supplemented using synthetic fibers. This article presents material-level fiber properties (e.g., elastic modulus, ultimate strength), material-level plate properties (e.g., fatigue strength, impact toughness), and bone-plate engineering performance (e.g., overall stiffness, plate stress), as well as discussing general findings, study quality, and future work. This article may help engineers and surgeons to design, fabricate, analyze, and utilize novel bone fracture plates.


Asunto(s)
Placas Óseas , Humanos , Fracturas Óseas , Ensayo de Materiales , Materiales Biocompatibles/química
17.
Materials (Basel) ; 17(16)2024 Aug 08.
Artículo en Inglés | MEDLINE | ID: mdl-39203115

RESUMEN

Indentation is a versatile method to assess the hardness of different materials along with their elastic properties. Recently, powerful approaches have been developed to determine further material properties, like yield strength, ultimate tensile strength, work-hardening rate, and even cyclic plastic properties, by a combination of indentation testing and computer simulations. The basic idea of these approaches is to simulate the indentation with known process parameters and to iteratively optimize the initially unknown material properties until just a minimum error between numerical and experimental results is achieved. In this work, we have developed a protocol for instrumented indentation tests and a procedure for the inverse analysis of the experimental data to obtain material parameters for time-dependent viscoplastic material behavior and kinematic and isotropic work-hardening. We assume the elastic material properties and the initial yield strength to be known because these values can be determined independently from indentation tests. Two optimization strategies were performed and compared for identification of the material parameters. The new inverse method for spherical indentation has been successfully applied to martensitic steel.

18.
Ann Biomed Eng ; 2024 Jul 08.
Artículo en Inglés | MEDLINE | ID: mdl-38977529

RESUMEN

PURPOSE: Individual facial soft tissue properties are necessary for creating individualized finite element (FE) models to evaluate medical devices such as continuous positive airway pressure (CPAP) masks. There are no standard tools available to measure facial soft tissue elastic moduli, and techniques in literature require advanced equipment or custom parts to replicate. METHODS: We propose a simple and inexpensive soft tissue measurement (STM) indenter device to estimate facial soft tissue elasticity at five sites: chin, cheek near lip, below cheekbone, cheekbone, and cheek. The STM device consists of a probe with a linear actuator and force sensor, an adjustment system for probe orientation, a head support frame, and a controller. The device was validated on six ballistics gel samples and then tested on 28 subjects. Soft tissue thickness was also collected for each subject using ultrasound. RESULTS: Thickness and elastic modulus measurements were successfully collected for all subjects. The mean elastic modulus for each site is Ec = 53.04 ± 20.97 kPa for the chin, El = 16.33 ± 8.37 kPa for the cheek near lip, Ebc = 27.09 ± 11.38 kPa for below cheekbone, Ecb = 64.79 ± 17.12 kPa for the cheekbone, and Ech = 16.20 ± 5.09 kPa for the cheek. The thickness and elastic modulus values are in the range of previously reported values. One subject's measured soft tissue elastic moduli and thickness were used to evaluate custom-fit CPAP mask fit in comparison to a model of that subject with arbitrary elastic moduli and thickness. The model with measured values more closely resembles in vivo leakage results. CONCLUSION: Overall, the STM provides a first estimate of facial soft tissue elasticity and is affordable and easy to build with mostly off-the-shelf parts. These values can be used to create personalized FE models to evaluate custom-fit CPAP masks.

19.
Beilstein J Nanotechnol ; 15: 867-883, 2024.
Artículo en Inglés | MEDLINE | ID: mdl-39076693

RESUMEN

Many insect species have found their way into ageing research as small and easy-to-keep model organisms. A major sign of ageing is the loss of locomotory functions due to neuronal disorders or tissue wear. Soft and pliable attachment pads on the tarsi of insects adapt to the substrate texture to maximize their real contact area and, thereby, generate attachment during locomotion. In the majority of stick insects, adhesive microstructures covering those pads support attachment. Stick insects do not molt again after reaching the imaginal stage; hence, the cuticle of their pads is subject to continuous ageing. This study aims to quantify how attachment ability changes with age in the stick insect Sungaya aeta Hennemann, 2023 and elucidate the age effects on the material and microstructure of the attachment apparatus. Attachment performance (adhesion and friction forces) on substrates with different roughnesses was compared between two different age groups, and the change of attachment performance was monitored extending over a larger time frame. Ageing effects on the morphology of the attachment pads and the autofluorescence of the cuticle were documented using light, scanning electron, and confocal laser scanning microscopy. The results show that both adhesion and friction forces decline with age. Deflation of the pads, scarring of the cuticle, and alteration of the autofluorescence, likely indicating stiffening of the cuticle, were observed to accumulate over time. This would reduce the attachment ability of the insect, as pads lose their pliant properties and cannot properly maintain sufficient contact area with the substrate.

20.
Polymers (Basel) ; 16(12)2024 Jun 18.
Artículo en Inglés | MEDLINE | ID: mdl-38932080

RESUMEN

Car manufacturers are currently challenged with increasing the sustainability of their products and production to comply with sustainability requirements and legislation. One way to enhance product sustainability is by reducing the carbon footprint of fossil-based plastic parts. Particle foams are a promising solution to achieve the goal of using lightweight parts with minimal material input. Ongoing developments involve the use of expanded particle foam beads made from engineering plastics such as polyamide (EPA). To achieve this, a simulated life cycle was carried out on virgin EPA, including mechanical recycling. The virgin material was processed into specimens using a steam-free method. One series was artificially aged to replicate automotive life cycle stresses, while the other series was not. The mechanical recycling and re-foaming of the minipellets were then carried out, resulting in an EPA particle foam with 100% recycled content. Finally, the thermal and chemical material properties were comparatively analysed. The study shows that the recycled EPA beads underwent polymer degradation during the simulated life cycle, as evidenced by their material properties. For instance, the recycled beads showed a more heterogeneous molecular weight distribution (an increase in PDI from two to three), contained carbonyl groups, and exhibited an increase in the degree of crystallization from approximately 24% to 36%.

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