Constructing multi-layer heterogeneous interfaces in liquid metal graphite hybrid powder: Towards microwave absorption enhancement.

Carbon based materials are widely used in the preparation of microwave absorption materials due to their low density, high attenuation loss and large specific surface area. However, their high conductivity usually leads to high reflection loss. In this study, multi-layer heterogeneous interfaces were constructed in liquid metal graphite hybrid powder to reduce reflection loss and enhance microwave absorption performance. Gallium oxide (Ga2O3) layer was formed in Ga coated graphite powder to improve impedance matching and attenuation constant via an annealing treatment. Specifically, the hybrid particles with 50 wt% Ga and being annealed at 120 °C for 2 h have a minimum reflection loss (RLmin) value of -42.68 dB and a maximum effective absorption bandwidth (EAB) of 4.11 GHz at a thickness of 3.3 mm. The hybrid particles not only have multi-layer structures with different electrical conductivity, but also form heterojunctions between different interfaces, which can further enhance dipole and interfacial polarization.

Bismuth-Tin Core-Shell Particles From Liquid Metals: A Novel, Highly Efficient Photothermal Material that Combines Broadband Light Absorption with Effective Light-to-Heat Conversion.

This study presents a pioneering investigation of hybrid bismuth-tin (BiSn) liquid metal particles for photothermal applications. It is shown that the intrinsic core-shell structure of liquid metal particles can be instrumentalized to combine the broadband absorption characteristics of defect-rich nano-oxides and the high light-to-heat conversion efficiency of metallic particles. Even though bismuth or tin does not show any photothermal characteristics alone, optimization of the core-shell structure of BiSn particles leads to the discovery of novel, highly efficient photothermal materials. Particles with optimized structures can absorb 85% of broadband light and achieve over 90% photothermal conversion efficiency. It is demonstrated that these particles can be used as a solar absorber for solar water evaporation systems owing to their broadband absorption capability and become a non-carbon alternative enabling scalable applications. We also showcased their use in polymer actuators in which a near-infrared (NIR) response stems from their oxide shell, and fast heating/cooling rates achieved by the metal core enable rapid response and local movement. These findings underscore the potential of BiSn liquid metal-derived core-shell particles for diverse applications, capitalizing on their outstanding photothermal properties as well as their facile and scalable synthesis conditions.

3D Network of Liquid Metal-Embedded Graphene via Surface Coating for Flexible Thermal Management.

The rapid growth of flexible electronics has led to significant demand for relevant accessories, particularly highly efficient flexible heat dissipators. The fluidity of liquid metal (LM) makes it a candidate for realizing flexible thermal interface materials (TIMs). However, it is still challenging to combine LM with a conductive thermal network to achieve the synchronous improvement of thermal conductivity and flexibility. In this work, highly conductive flexible LM@GN/ANF films are made by coating LM nano-droplets with graphene nanosheets (GN) via sonication, and then they are combined with aramid nanofibers (ANF). The LM@GN/ANF film is found to have a thermal conductivity of 5.67 W m-1 K-1 and a 24.5% reduction in Young's modulus, making it suitable for various flexible electronic applications such as wearable devices and biosensors.

Giant Decrease in Interfacial Energy of Liquid Metals by Native Oxides.

Native oxides form on the surface of many metals. Here, using gallium-based liquid metal alloys, Johnson-Kendall-Roberts (JKR) measurements are employed to show that native oxide dramatically lower the tension of the metal interface from 724 to 10 mN m-1. Like conventional surfactants, the oxide has asymmetry between the composition of its internal and external interfaces. Yet, in comparison to conventional surfactants, oxides are an order of magnitude more effective at lowering tension and do not need to be added externally to the liquid (i.e., oxides form naturally on metals). This surfactant-like asymmetry explains the adhesion of oxide-coated metals to surfaces. The resulting low interfacial energy between the metal and the interior of the oxide helps stabilize non-spherical liquid metal structures. In addition, at small enough macroscopic contact angles, the finite tension of the liquid within the oxide can drive fluid instabilities that are useful for separating the oxide from the metal to form oxide-encased bubbles or deposit thin oxide films (1-5 nm) on surfaces. Since oxides form on many metals, this work can have implications for a wide range of metals and metal oxides in addition to explaining the physical behavior of liquid metal.

4D Printing Hybrid Soft Robots Enabled by Shape-Transformable Liquid Metal Nanoparticles.

In recent years, soft robotics has emerged as a rapidly expanding frontier research field that draws inspiration from the locomotion mechanisms of soft-bodied creatures in nature to achieve smooth and complex motion for diverse applications. However, the fabrication of soft robots with hybrid structures remains challenging due to limitations in material selection and the complex, multi-step processes involved in traditional manufacturing methods. Herein, a novel direct one-step additive manufacturing (3D printing) approach is introduced for the fabrication of hybrid robots composed of soft and rigid components for sophisticated tasks. Inspired by the shape-transformable liquid metal nanoparticles (LMNPs), a functional material toolkit with tuneable mechanical properties and deformability is developed by integrating differently shaped gallium-based nanoparticles (GNPs) into the 3D printing polymers. Then the direct printing of assembled or one-piece hybrid soft-rigid robots is presented through a single recipe of GNPs-integrated inks. This fabrication method enables precise control of the mechanical properties and shape memory properties within the hybrid structures of robot body with a customized structure design. Their capabilities are further demonstrated through the design and fabrication of hybrid robots as high-precision gripper, bioinspired motor, and hand rehabilitation device.

Foldable Metamaterial Absorber with Liquid Metal Printing on Paper.

Metamaterials, characterized by their unique artificial periodic structures, exhibit extraordinary abilities in controlling electromagnetic waves not found in natural materials. Metamaterial absorbers, for example, have been developed by patterning solid conductive materials on dielectric surfaces. However, the foldability limitations of solid conductors make them unsuitable as foldable metamaterial absorbers since they lose those desirable properties when folded. To address this challenge, various methods using liquid metals have emerged, but they either require often necessitate structural frames or are primarily suited for hard surfaces, limiting their foldability potential. This study proposes an innovative solution involving the deposition of liquid metal onto paper surfaces to overcome foldability constraints. We design a metamaterial absorber with a circular pattern using three sheets of printing paper bonded with a film, leveraging these adhesive properties of oxidized gallium-based liquid metal to waterproof agent coated printing paper while preventing adhesion to laser-printed toner surfaces. The experimental results show that this absorber achieves an absorption rate of more than 90% in the frequency range of 10.36-10.76 GHz while being insensitive to polarization and incidence angle. Surprisingly, our proposed absorber retains its excellent performance even after being folded and unfolded up to 50 times. This foldable metamaterial absorber made of liquid metal is a promising solution for electromagnetic wave management applications requiring flexibility and adaptability.

Ultrathin Ga2O3 Photodetector with Fast Response and Trajectory Tracking Capability Fabricated by Liquid Metal Oxidation.

Low-dimensional Ga2O3 demonstrates a unique ultraviolet photoresponse and could be used in various electronic and optical systems. However, the low-dimensional Ga2O3 photodetector is faced with the challenges of a complex preparation process and poor device performance. In this work, ultrathin Ga2O3 layers with ∼7 nm thickness are prepared on quartz rods by UV exposure to liquid gallium. Benefiting from low-density oxygen vacancy defects cured by UV exposure, the low-dimensional Ga2O3 photodetector exhibits a high response speed (rise: 64.7 µs; fall: 51.4 µs) and an exceptional linear dynamic range of 120 dB. Furthermore, the photodetector array based on these ultrathin Ga2O3 shows an effective trajectory tracking capability by monitoring UV source motion. This work develops a simple preparation method to construct a low-dimensional UV photodetector array with fast response and useful trajectory tracking capability, exhibiting the significance of ultrathin Ga2O3 in UV optoelectronics.

Deterministic Fabrication of Liquid Metal Nanopatterns for Nanophotonics Applications.

Gallium-based liquid metals (LMs) are widely used for stretchable and reconfigurable electronics thanks to their fluidic nature and excellent conductivity. These LMs possess attractive optical properties for photonics applications as well. However, due to the high surface tension of the LMs, it is challenging to form LM nanostructures with arbitrary shapes using conventional nanofabrication techniques. As a result, LM-based nanophotonics has not been extensively explored. Here, a simple yet effective technique is demonstrated to deterministically fabricate LM nanopatterns with high yield over a large area. This technique demonstrates for the first time the capability to fabricate LM nanophotonic structures of various precisely defined shapes and sizes using two different LMs, that is, liquid gallium and liquid eutectic gallium-indium alloy. High-density arrays of LM nanopatterns with critical feature sizes down to ≈100 nm and inter-pattern spacings down to ≈100 nm are achieved, corresponding to the highest resolution of any LM fabrication technique developed to date. Additionally, the LM nanopatterns demonstrate excellent long-term stability under ambient conditions. This work paves the way toward further development of a wide range of LM nanophotonics technologies and applications.

The Liquid Metal Age: A Transition From Hg to Ga.

This review offers an illuminating journey through the historical evolution and modern-day applications of liquid metals, presenting a comprehensive view of their significance in diverse fields. Tracing the trajectory from mercury applications to contemporary innovations, the paper explores their pivotal role in industry and research. The analysis spans electrical switches, mechanical applications, electrodes, chemical synthesis, energy storage, thermal transport, electronics, and biomedicine. Each section examines the intricacies of liquid metal integration, elucidating their contributions to technological advancements and societal progress. Moreover, the review critically appraises the challenges and prospects inherent in liquid metal applications, addressing issues of recycling, corrosion management, device stability, economic feasibility, translational hurdles, and market dynamics. By delving into these complexities, the paper advances scholarly understanding and offers actionable insights for researchers, engineers, and policymakers. It aims to catalyze innovation, foster interdisciplinary collaboration, and promote liquid metal-enabled solutions for societal needs. Through its comprehensive analysis and forward-looking perspective, this review serves as a guide for navigating the landscape of liquid metal applications, bridging historical legacies with contemporary challenges, and highlighting the transformative potential of liquid metals in shaping future technologies.

Mean-field homogenization of liquid metal elastomer composites: comparative study and exact dilute solution of core-shell inclusion.

Liquid metal-elastomer composites (LMECs) have gathered significant attention for their potential applications in various functional stretchable devices, with inclusion sizes ranging from micrometers to nanometers. These composites exhibit exceptional properties, such as high electric permittivity and thermal conductivity, surpassing those of the elastomer matrix, thus enabling a broader range of applications without compromising the material's stretchability. To investigate the diverse effective elastic and functional properties of LMECs, micromechanics-based homogenization method based on Eshelby's inclusion solution are invaluable. However, the extreme contrast in elastic constants among the phases in LMECs, particularly for nanosized inclusions where a considerable amount of stiff metal oxide forms around the inclusions, can lead to critical failure in predicting effective properties if inadequate homogenization approach is employed. In this study, we present multiple mean-field homogenization approaches applicable to LMECs with core-shell morphology, namely: (i) multi-phase, (ii) sequential, (iii) pseudo-grain, and (iv) direct approaches. We compare the accuracy of the models concerning effective elastic, thermal, and dielectric properties, evaluated against numerical homogenization results and compared with reported experimental data. Specifically, we highlight homogenization scheme utilizing exact field solutions of dilute core-shell inclusion, emphasizing the importance of accurately capturing the field in the micromechanics of LMECs. Furthermore, we demonstrate that widely utilized interphase model could not properly resolve the core-shell morphology and thus should be avoided. This comprehensive assessment provides critical insights into the proper homogenization strategies for designing advanced LMECs with precise prediction of effective properties.

Soft Electromagnetic Sliding Actuators for Highly Compliant Planar Motions Using Microfluidic Conductive Coil Array.

We propose a soft electromagnetic sliding actuator that provides various planar motions to construct highly compliant actuation systems. The actuator is composed of a fully soft actuation base (stator) for generating electromagnetic and magnetic forces and a rigid neodymium magnet (slider) that slides on the actuation base. A parallel liquid-metal coil array in the stator is designed based on theoretical modeling and an optimization process to maximize the electromagnetic field density. The stretchable magnetic components in the stator allow the slider to retain its position stably without additional constraints. By incorporating an untethered structure in which the slider is mechanically decoupled from the stator, the actuator can be operated with reduced power consumption, attributed to the absence of a restoring force. The trajectory of the slider can be programmed by selectively applying the input current to the liquid-meal coil array, and the location of the slider can be estimated by measuring the change in inductance of each coil. Moreover, the proposed actuator demonstrates the capability of operating on curved surfaces through its physical compliance as well as on inclined surfaces thanks to the holding force generated by the magnetic components of the stator. Taking advantage of the unique characteristics of our actuator, robotic applications, including shape morphing systems and sensor-actuator integrated systems, are demonstrated.

A Liquid Metal-Based Temperature-Responsive Low-Toxic Smart Coating for Anti-Biofouling Applications in Marine Engineering.

Titanium alloys have been widely used in marine engineering fields. However, because of high biocompatibility, they are vulnerable to biofouling. In this work, based on the micro-arc oxidation technology and spontaneous galvanic replacement reaction, a temperature-responsive low-toxic smart coating consisting of liquid metal particles is designed to control the release of Ga3+, Cu2+, and Cu1+ ions in different temperatures. This technology can ensure the full release of active ingredients within the target temperature range, intelligently maintaining the excellent anti-biofouling performance, while saving active ingredients. After being immersed in culture media with Sulfate-Reducing Bacteria (SRB) for 14 days at 10, 20, and 30 °C, at the optimal activity temperature of 30 °C for SRB, the best sample releases the highest amounts of Ga3+, Cu2+, and Cu1+ ions, demonstrating a 99.9% bactericidal rate. When the temperature decreases to 10 °C, the activity level of SRB is very low, and the smart coating can also reduce the released ions correspondingly, still with a 97.3% bactericidal rate. The remarkable anti-biofouling performance is attributed to the physical damage and lethal ions interaction. Furthermore, the best sample exhibits good corrosion resistance. This work presents a design route for smart anti-biofouling coatings for temperature-responsive.

Stretchable and Elastic Triboelectric Nanogenerator with Liquid-Metal Grid-Patterned Single Electrode for Wearable Energy-Harvesting Devices.

Triboelectric nanogenerators (TENGs) have garnered significant attention as efficient energy-harvesting systems for sustainable energy sources in the field of self-powered wearable devices. Various conductive materials are used to build wearable devices, among which, gallium-based liquid metal (LM) is a preferred electrode owing to its fluidity and metallic conductivity even when strained. In this study, a stretchable, elastic, and wearable triboelectric nanogenerator is designed using a single electrode fabricated by embedding LM grid patterns into a stretchable silicone substrate through a two-step spray-coating process. Contrary to conventional double-electrode TENG that is challenging to integrate to human body, the LM grid-patterned single-electrode TENG (LMG-SETENG) has a simplified design and provides more flexibility. The LMG-SETENG can generate voltages of up to 100 V via triboelectrification upon contact with the human body, even under various degrees of strain, owing to the fluidity of the LM electrode. The generated energy can be utilized as a sustainable energy source to power various small appliances. Moreover, the proposed LMG-SETENG can be utilized in soft robotics, electronic skin, and healthcare devices.

Stiffness and Interface Engineered Soft Electronics with Large-Scale Robust Deformability.

Skin-like stretchable electronics emerge as promising human-machine interfaces but are challenged by the paradox between superior electronic property and reliable mechanical deformability. Here, a general strategy is reported for establishing robust large-scale deformable electronics by effectively isolating strains and strengthening interfaces. A copolymer substrate is designed to consist of mosaic stiff and elastic areas with nearly four orders of magnitudes modulus contrast and cross-linked interfaces. Electronic functional devices and stretchable liquid metal (LM) interconnects are conformally attached at the stiff and elastic areas, respectively, through hydrogen bonds. As a result, functional devices are completely isolated from strains, and resistances of LM conductors change by less than one time when the substrate is deformed by up to 550%. By this strategy, solar cells, wireless charging antenna, supercapacitors, and light-emitting diodes are integrated into a self-powered electronic skin that can laminate on the human body and exhibit stable performances during repeated multimode deformations, demonstrating an efficient path for realizing highly deformable energy autonomous soft electronics.

Embedded Hybrid-Dimensional Heterointerface for Filament Modulation in 2D Material-Based Artificial Nociceptor.

Nociceptors are key sensory receptors that transmit warning signals to the central nervous system in response to painful stimuli. This fundamental process is emulated in an electronic device by developing a novel artificial nociceptor with an ultrathin, nonstoichiometric gallium oxide (GaOx)-silicon oxide heterostructure. A large-area 2D-GaOx film is printed on a substrate through liquid metal printing to facilitate the production of conductive filaments. This nociceptive structure exhibits a unique short-term temporal response following stimulation, enabling a facile demonstration of threshold-switching physics. The developed heterointerface 2D-GaOx film enables the fabrication of fast-switching, low-energy, and compliance-free 2D-GaOx nociceptors, as confirmed through experiments. The accumulation and extrusion of Ag in the oxide matrix are significant for inducing plastic changes in artificial biological sensors. High-resolution transmission electron microscopy and electron energy loss spectroscopy demonstrate that Ag clusters in the material dispersed under electrical bias and regrouped spontaneously when the bias is removed owing to interfacial energy minimization. Moreover, 2D nociceptors are stable; thus, heterointerface engineering can enable effective control of charge transfer in 2D heterostructural devices. Furthermore, the diffusive 2D-GaOx device and its Ag dynamics enable the direct emulation of biological nociceptors, marking an advancement in the hardware implementation of artificial human sensory systems.

Liquid Metal-Modified 3D Cu Foam for Dendrite-Free Sodium Plating.

Sodium metal is regarded as one of the most promising anode materials due to its high theoretical capacity (1166 mAh g-1) and low redox potential (-2.714 V vs standard hydrogen electrode). However, the practical application of sodium metal is hindered by the formation of dendrites during Na stripping and plating, which can degrade performance and cause potential safety hazards. To address this issue, previous work focuses on leveraging either 3D current collectors or liquid metal modification on current collectors. In this work, both strategies are simultaneously leveraged to design a 3D Cu foam with liquid metal modification (LM@Cu) for dendrite-free sodium plating. The 3D configuration of Cu effectively reduces local current density and evenly distributes electric fields, while the introduction of liquid metal enhances the sodiophilicity of Cu to lower the nucleation barrier for sodium, thereby promoting its uniform plating. As a result, symmetric cells of Na with LM@Cu maintain stable cycling for over 2800 h. Additionally, full cells comprising Na-LM@Cu and Na3V2(PO4)3 sustain 97.5% of the capacity upon 1000 cycles, underscoring the great potentiality of liquid metal-mediated 3D current collectors in energy storage.

Lignin-Stabilized Tough, Sticky, and Recyclable Liquid Metal/Protein Organogels for Multifunctional Epidermal Smart Materials.

Biomass-encapsulated liquid metals (LMs) composite gels have aroused tremendous attention as epidermal smart materials due to their biocompatibility and sustainability. However, they can still not simultaneously possess toughness, adhesion, and recoverability. In this work, the tough, sticky, and recyclable protein-encapsulated LMs organogels (GLMx) are fabricated through the micro-interfacial stabilization of LMs by lignin and the following preparation of food-making inspired gels. With the help of lignin modification, the LMs micro-drops demonstrated uniform dispersion in the protein matrix, as well as dense non-covalent interactions (e.g., H─bond and hydrophobic interaction) with amino acid residues in peptide chains, which endowed the GLMx with high conductivity (≈5.4 S m-1), toughness (≈738.2 kJ m-3), self-adhesiveness (a maximal lap-shear strength of ≈58.3 kPa), and recoverability. By tightly adhering onto human skin, the GLMx can act as epidermal sensors to detect drastic (e.g., joint bending) and subtle body movements (e.g., swallowing) and even recognize handwriting and speaking in real-time. Moreover, the organogels can also harvest solar energy and convert it into heat and electricity, which is promising in self-powered intelligent devices. Thus, this work paves a facile way to prepare protein/LMs composite organogels that are suitable for multiple applications like healthcare, human-robot interactions, and solar energy conversion.

Integrating High-Performance Flexible Wires with Strain Sensors for Wearable Human Motion Detection.

Flexible electronics have revolutionized the field by overcoming the rigid limitations of traditional devices, offering superior flexibility and adaptability. Conductive ink performance is crucial, directly impacting the stability of flexible electronics. While metal filler-based inks exhibit excellent conductivity, they often lack mechanical stability. To address this challenge, we present a novel conductive ink utilizing a ternary composite filler system: liquid metal and two micron-sized silver morphologies (particles and flakes). We systematically investigated the influence of filler type, mass ratio, and sintering process parameters on the composite ink's conductivity and mechanical stability. Our results demonstrate that flexible wires fabricated with the liquid metal/micron silver particle/micron silver flake composite filler exhibit remarkable conductivity and exceptional bending stability. Interestingly, increasing the liquid metal content results in a trade-off, compromising conductivity while enhancing mechanical performance. After enduring 5000 bending cycles, the resistance change in wires formulated with a 4:1 mass ratio of micron silver particles to flakes is only half that of wires with a 1:1 ratio. This study further investigates the mechanism governing resistance variations during flexible wire bending. Additionally, we observed a positive correlation between sintering temperature and pressure with the conductivity of flexible wires. The significance of the sintering parameters on conductivity follows a descending order: sintering temperature, sintering pressure, and sintering time. Finally, we demonstrate the practical application of this technology by integrating the composite ink-based flexible wires with conductive polymer-based strain sensors. This combination successfully achieved the detection of human movements, including finger and wrist bending.

Liquid Metal-Based Self-Healing Conductors for Flexible and Stretchable Electronics.

Flexible and stretchable electronics rely on compliant conductors as essential building materials. However, these materials are susceptible to wear and tear, leading to degradation over time. In response to this concern, self-healing conductors have been developed to prolong the lifespan of functional devices. These conductors can autonomously restore their properties following damage. Conventional self-healing conductors typically comprise solid conductive fillers and healing agents dispersed within polymer matrices. However, the solid additives increase the stiffness and reduce the stretchability of the resulting composites. There is growing interest in utilizing gallium-based liquid metal alloys due to their exceptional electrical conductivity and liquid-phase deformability. These liquid metals are considered attractive candidates for developing compliant conductors capable of automatic recovery. This perspective delves into the rapidly advancing field of liquid metal-based self-healing conductors, exploring their design, fabrication, and critical applications. Furthermore, this article also addresses the current challenges and future directions in this active area of research.

Water-Etched Porous Ti: Surface Manipulation of Ti Foam Fabricated by Liquid Metal Dealloying Technique.

The liquid metal dealloying (LMD) process enables the fabrication of porous metals with various chemical compositions. Despite its advantages, LMD still faces key challenges such as maintaining the high-temperature molten metal bath for a prolonged time, avoiding the use of toxic etchants, and so on. To overcome these challenges, the study develops a water-leachable and oxidation-resistant alloy melt (AM) in Ca-Mg binary system. Specifically, Ca72Mg28 eutectic AM is designed, which exhibits higher oxidation resistance and lower melting temperature compared to pure Mg, allowing LMD to be conducted in atmospheric conditions as well as temperatures >200 K lower. The AM also enables an innovative process to fabricate Ti foams with a hexagonal faceted surface structure by carefully manipulating the etching rate during the water etching process. This approach allows for the creation of foam with a surface area over 13% larger than that of foams with smooth surfaces via normal acid etching, potentially enhancing efficiency in applications such as electrodes for electrochemical systems or biomedical materials where increased cell adhesion can be beneficial. This study paves the way for efficiently manipulating the LMD process to fabricate metal foams with customized compositions and enhanced surface properties.