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The overarching challenge of this research is setting up a procedure to select the most appropriate fraction from complex, heterogeneous materials such as historic mortars in case of radiocarbon dating. At present, in the international community, there is not a unique and fully accepted way of mortar sample preparation to systematically obtain accurate results. With this contribution, we propose a strategy for selecting suitable mortar samples for radiocarbon dating of anthropogenic calcite in binder or lump. A four-step procedure is proposed: (I) good sampling strategies along with architectural and historical surveys; (II) mineralogical, petrographic, and chemical characterization of mortars to evaluate the feasibility of sample dating; (III) a non-destructive multi-analytical characterization of binder-rich portions to avoid geogenic calcite contamination; (IV) carbonate micro-sample preparation and accelerator mass spectrometer (AMS) measurements. The most innovative feature of the overall procedure relies on the fact that, in case of positive validation in step III, exactly the same material is treated and measured in step IV. The paper aims to apply this procedure to the ancient mortar of the Florentine historical building (Trebbio Castle), selecting micro-samples suitable for dating in natural hydraulic mortars. The discussion of the mortar dating results with the historical-archaeological hypotheses provided significant insights into the construction history of the building.
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Additive manufacturing (AM) technologies, including 3D mortar printing (3DMP), 3D concrete printing (3DCP), and Liquid Deposition Modeling (LDM), offer significant advantages in construction. They reduce project time, costs, and resource requirements while enabling free design possibilities and automating construction processes, thereby reducing workplace accidents. However, AM faces challenges in achieving superior mechanical performance compared to traditional methods due to poor interlayer bonding and material anisotropies. This study aims to enhance structural properties in AM constructions by embedding 3D-printed polymeric meshes in clay-based mortars. Clay-based materials are chosen for their environmental benefits. The study uses meshes with optimal geometry from the literature, printed with three widely used polymeric materials in 3D printing applications (PLA, ABS, and PETG). To reinforce the mechanical properties of the printed specimens, the meshes were strategically placed in the interlayer direction during the 3D printing process. The results show that the 3D-printed specimens with meshes have improved flexural strength, validating the successful integration of these reinforcements.
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The development of construction materials with the integration of phase change materials (PCMs) has been a topic of wide interest in the scientific community, especially in recent years, due to its positive impact on temperature regulation inside buildings. However, little is known about the behavior of materials doped with PCMs when exposed to accidental or severe environments. Currently, a large area of the planet experiences seasonal freeze-thaw effects, which impact the durability and performance of construction materials. Accordingly, the main objective of this study was to evaluate the damage caused by cyclic freeze-thaw actions on the behavior of a cement mortar, including a PEG-based form-stable PCM. An experimental methodology was developed based on the physical and mechanical characterization of mortars under normal operating conditions and after being subjected to freeze-thaw cycles. The results indicated that, under normal exposure conditions, the incorporation of aggregate functionalized with PCM led to a decrease in the mortar's water absorption capacity, compressive strength, and adhesion. However, its applicability has not been compromised. Exposure to freeze-thaw cycles caused a loss of mass in the specimens and a decrease in the compressive strength and adhesion capability of the mortar.
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Selection of a suitable alternative material from a pool of alternatives with many conflicting criteria becomes a Multi-Criteria Decision Making (MCDM) problem. In the present study, ternary blended mortars were prepared using ceramic tile dust waste (CTD), fly ash (FA), and ground granulated blast furnace slag (GGBFS) as binder components. Crusher dust (CD) was used as a fine aggregate component. Binder to aggregate ratios of 1:3 and 1:1 were prepared considering suitable flow. A total of 16 mortar mixes were cast. These mortars were tested for various conflicting criteria compressive strength, flexural strength, porosity, water absorption, bulk density, thermal conductivity, specific heat, thermal diffusivity, and thermal effusivity whose weightages obtained were 29.09%, 20.08%, 12.77%, 10.60%, 8.74%, 6.74%, 5.54%, 4.47%, and 1.97%, respectively, as per AHP analysis. Later, considering these different criteria and alternate mortars, it was observed that a 1:1 mortar with 20% CTD, 30% FA, and 50% GGBFS (RC20F30G50) is found to be the suitable mortar with the highest relative closeness coefficient of 0.861 and the highest net outranking flow of 0.316 with respect to MCDM techniques: technique for order of preference by similarity to ideal solution (TOPSIS) and preference ranking organization method for enrichment of evaluations (PROMETHEE-II), respectively. The ranking of the mortar in both methods complies with the relative weightages of the criteria and the performance of the mortars with respect to the above criteria.
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In this paper, we study the influence of densified microsilica and colloidal nanosilica admixtures on the mechanical strength and the microstructural characteristics of special mortars used for immobilizing radioactive concrete waste. The experimental program focused on the replacement of cement with micro- and/or nanosilica, in different proportions, in the basic composition of a mortar made with recycled aggregates. The technical criteria imposed for such cementitious systems, used for the encapsulation of low-level radioactive waste, imply high fluidity, increased mechanical strength and lack of segregation and of bleeding. We aimed to increase the structural compactness of the mortars by adding micro- and nanosilica, all the while maintaining the technical criteria imposed, to obtain a cement matrix with high durability and increased capacity for immobilizing radionuclides. The samples from all the compositions obtained were analyzed from the point of view of mechanical strength. Also, micro- and nanosilica as well as samples of the optimal mortar compositions were analyzed physically and microstructurally. Experimental data showed that the mortar samples present maximum compressive strength for a content between 6 and 7.5% wt. of microsilica, respectively, for a content of 2.25% wt. nanosilica. The obtained results suggest a synergistic effect of micro- and nanosilica when they are used simultaneously in cementitious compositions. Thus, among the analyzed compositional variants, the mortar composition with 3% wt. microsilica and 2.25% wt. nanosilica showed the best performance, with an increase in compressive strength of 23.5% compared to the control sample (without micro- and nanosilica). Brunauer-Emmett-Teller (BET) analysis and scanning electron microscopy (SEM) images highlighted the decrease in pore diameter and the increase in structural compactness, especially for mortar samples with nanosilica content or a mixture of micro- and nanosilica. This study is useful in the field of recycling radioactive concrete resulting from the decommissioning of nuclear research or nuclear power reactors.
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Geopolymers have been proposed as a green alternative to Portland cement with lowered carbon footprints. In this work, a geopolymeric mortar obtained using waste materials is studied. Fly ash, a waste generated by coal combustion, is used as one of the precursors, and waste glass as lightweight aggregates (LWAs) to improve the thermal performance of the mortar. The experimental study investigates the effect of varying the alkali activating solution (AAS) amount on the workability, compressive strength, and thermal conductivity of the mortar. Indeed, AAS represents the most expensive component in geopolymer production and is the highest contributor to the environmental footprint of these materials. This research starts by observing that LWA absorbs part of the activating solution during mixing, suggesting that only a portion of the solution effectively causes the geopolymerization reactions, the remaining part wetting the aggregates. Three mixes were investigated to clarify these aspects: a reference mix with a solution content calibrated to have a plastic consistency and two others with the activating solution reduced by the amount absorbed by aggregates. In these cases, the reduced workability was solved by adding the aggregates in a saturated surface dry state in one mix and free water in the other. The experimental results evidenced that free water addiction in place of a certain amount of the solution may be an efficient way to improve thermal performance without compromising the resistance of the mortar. The maximum compressive strength reached by the mortars was about 10 MPa at 48 days, a value in line with those of repair mortars. Another finding of the experimental research is that UPV was used to follow the curing stages of materials. Indeed, the instrument was sensitive to microstructural changes in the mortars with time. The field of reference of the research is the rehabilitation of existing buildings, as the geopolymeric mortars were designed for thermal and structural retrofitting.
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It is believed that the use of mortars based on air lime in the construction and renovation of brick buildings has a number of advantages, especially those closely related to the durability and strength of the structure. However, there is still a noticeable difference in the mechanical properties of these materials. This research investigated the mechanical characteristics of a mixed cement-lime mortar with the two most popular proportions of an air lime, cement, and sand mix: 1:1:6 and 1:2:9 (by volume). Mechanical tests were performed on standard and non-standard samples to assess compressive strength, tensile strength, flexural strength, and fracture energy. The obtained results indicate the possibility of using these mixtures in modern masonry construction, as well as in the aspect of sustainable development. Additionally, lime mortar with a higher lime content can be used in non-load-bearing walls and in renovation and repair works.
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The manufacture of natural pozzolans as cement products is economically affordable and contributes to CO2 mitigation in the cement-based materials industry. Through two experimental stages, this study evaluates the feasibility of using volcanic ash (VA) to partially substitute portland cement (PC) in mortar production. In Stage 1, the effectiveness of different activation methods, such as calcination, alkali activation, and lime addition, in enhancing VA reactivity was assessed when the mortars were produced using 35% VA. The compressive strength (fcm) and physical properties of the mortars produced were determined at 7 and 28 days and compared with those of mortars without activated VA. In Stage 2, the most effective treatments obtained from Stage 1 were applied to produce mortars with 50% and 75% of VA replacements, focusing on their physical and mechanical properties. The findings revealed promising results, particularly when mortars were produced with up to 50% calcined VA (CVA) at 700 °C and 20 wt% lime addition, reaching a higher fcm than 45 MPa. Chemical activation with 2% CaCl or 1% NSi enhanced early-age strength in 35% VA-based mortars. Additionally, NSi-activated CVA-lime-based mortar at 50% VA achieved a notable fcm of 40 MPa at 28 days. Even mortars with 75% VA replacement achieved an adequate compressive strength of 33MPa at 28 days. This study determined that VA-based mortars have the potential for construction applications.
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A favorable environment for fungi colonization in building materials' surfaces can emerge when certain hygrothermal conditions occur. Thus, reducing fungal growth susceptibility is of major interest. Furthermore, if the integration of bio-wastes is performed in parallel with the development of innovative materials for this purpose, a more sustainable and environmentally friendly material can be obtained. In this study, the fungal susceptibility of lime mortars incorporating almond-shell powder (ASP) microparticles (2 and 4%, wt.-wt. in relation to the binder content) was evaluated. The particle-dispersion technique was employed to prepare the bio-waste introduced in the mixtures. The fungal susceptibility of ASP samples was compared with nanotitania (n-TiO2) with recognized antifungal properties. Mechanical strength, water absorption, and wettability tests were also performed for a better characterization of the composites. Although the addition of 2% ASP led to mechanical properties reduction, an increase in the compressive and flexural strength resulted for 4% of the ASP content. Difficulties in fungal growth were observed for the samples incorporating ASP. No fungal development was detected in the mortar with 2% of ASP, which may be correlated with an increase in the surface hydrophobic behavior. Furthermore, mortars with ASP revealed a reduction in water absorption by capillarity ability, especially with 4% content, suggesting changes in the microstructure and pore characteristics. The results also demonstrated that an improvement in the physical and mechanical properties of the lime mortars can be achieved when ASP microparticles are previously subjected to dispersion techniques.
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Globally, substantial volume of excavated soils is generated during construction and demolition activities, which can be utilized in the manufacturing stabilized earth-based construction materials. Furthermore, increasing amount of CO2 is being released into the environment from growing industrial operations that can sequestered in earth-based materials without compromising the engineering properties. This article attempts to explore the effect of CO2 sequestration through accelerated carbonation curing on engineering properties, micro-structure and phase composition of cement-lime stabilized soil mortars. Lateritic soil (clay content of 42 %) is used to replace 25 % and 50 % of natural sand by mass. The experimental findings demonstrate an increase in CO2 uptake by 15-23 % and 33-40 % due to addition of 25 % and 50 % soil respectively compared to control (0 % soil). Precipitation of meta-stable calcium carbonates majorly contributes to the total CO2 uptake, accounting for 62-69 % and 78-87 % of the carbonates formed in 25 % soil-mortars and 50 % soil mortars. These are substantially higher compared to 40-50 % in the case of control mixes. The mentioned finding is attributed to the formation of additional calcium-silicate-hydrate and calcium-aluminate-hydrate due to clay-lime reaction, that binds CO2 and precipitate meta-stable polymorphs of calcium carbonate. Addition of lime and carbon sequestration are found to substantially enhance 1-day strength of cement-soil and cement-lime-soil mortars by 31-36 %, although no prominent effect at 7-day and 28-day marks are observed. Furthermore, capillary water absorption at 28-day age is reduced by 18-31 % in lime-added cement-soil mortars compared to the ones without lime, that reduces moisture sensitivity of the mortars. Overall, the carbon sequestered mortars demonstrate satisfactory strength (20-37 MPa) and water absorption performance of the stabilized mortars for masonry applications, which will provide a promising means to manufacture low-carbon and more durable construction products.
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This research analyses how different cement mortars behave in terms of their physical and mechanical properties. Several components were necessary to make seven mixes of mortars, such as Portland cement, standard sand, and solid waste from a factory of sodium silicate, in addition to graphene oxide. Furthermore, graphene oxide (GO) was selected to reduce the micropores and increase the nanopores in the cement mortar. Hence, some tests were carried out to determine their density, humidity content, water absorption capacity, open void porosity, the alkali-silica reaction, as well as flexural and mechanical strength and acid resistance. Thus, standard-sand-manufactured mortars' mechanical properties were proved to be slightly better than those manufactured with recycled waste; the mortars with this recycled aggregate presented problems of alkali-silica reaction. In addition, GO (in a ratio GO/cement = 0.0003) performed as a filler, improving the mechanical properties (30%), alkali-silica (80%), and acid resistance.
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The lost wax foundry industry has been rapidly expanding in recent years, generating a large amount of waste due to the fact that most of the durable goods include castings and the need for dimensional precision castings for specific purposes, such as the automotive and aeronautics sectors. The waste produced by this industry is currently being deposited in landfills because practical applications are not known and cannot be reused in a new production process, and recycling is also a challenge because of the economics of the process. Thus, the main objective of this study consists in the incorporation of the produced wastes by the lost wax casting foundry industry (ceramic molds shells and paraffin wax) as substitutes for natural aggregate in exterior coatings mortars, evaluating their behavior under normal operating conditions and against freeze-thaw actions. The obtained results revealed porosity, flexural strength, and compressive strength adequate under normal operating conditions. The freeze-thaw performance of the mortars with waste incorporation was similar to the mortars developed with natural aggregates. Thus, the potential of the ceramic mold shells and paraffinic waxes utilization in cementitious mortars for the construction sector was demonstrated.
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In this study, different lightweight expanded glass aggregates (LEGAs) were produced from glass cullet and various carbonated wastes, through a thermal impact process. The effects of LEGA microstructure and morphology on both the adherence to the cement paste and the mechanical properties of mortars after 28 days of curing were studied. The properties of lightweight mortars made of either LEGAs or expanded clay aggregates were compared. The results demonstrated the feasibility of using LEGAs to produce glass lightweight aggregate mortar, with flexural and compressive strength values ranging from 5.5 to 8.2 MPa and from 28.1 to 47.6 MPa, respectively. The differences in mechanical properties were explained according to the microstructures of the fracture surfaces. Thus, arlite-type ceramic aggregates presented surface porosities that allowed mortar intrusion and the formation of an interconnected interface; although the surfaces of the vitreous aggregates were free from porosity due to their vitreous nature, the mortars obtained from different wastes presented compressive and flexural strengths in the range of lightweight mortars.
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Several lime mortars for the repair of painted plasters of the rock-cut church of Ss. Pietro and Paolo in Matera were studied. They were designed taking into account both aesthetic criteria that need to be fulfilled in the field of paintings restoration, and physical-mechanical compatibility with the original materials on site, i.e., the pre-existing plasters and the supporting rock. Mixes with calcareous and silica aggregates, based on different grain size proportions, were prepared to fill missing portions of the original painted plaster. The effects of the mineralogical nature and size of the aggregates on the characteristics and properties of the mixes were investigated in relation to the microstructure, physical-mechanical features and resistance to salt ageing. At the end of the experimental campaign, the overall performance was evaluated.
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The purpose of this study was to recycle red mud, an industrial byproduct that generates 300,000 tons per year, into the construction industry. Red mud was prepared as a liquid, neutralized with sulfuric acid, and replaced with cement mortar. The properties of liquefied red mud (LRM) neutralized with sulfuric acid (LRM + S) were investigated as well as its effect on cement mortar's mechanical and hydration characteristics. The pH of LRM + S stabilized at 7.6; its SO3 content was ~4.19% higher than that of LRM. Sulfites were contributed by calcium and sodium sulfate. The flows and setting times of the mortars containing LRM and LRM + S decreased as the substitution rate increased. The compressive strength of mortar that replaced 5% of cement with LRM + S was similar to that of the plain cement mortar. Scanning electron microscopy and X-ray diffraction revealed that the hydration products of LRM + S-containing cement mortar were similar to those of the plain cement mortar. Thus, LRM + S can be used as a cement substitute.
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The reuse and recycling of construction and demolition waste is becoming an advisable choice to reduce the consumption of key raw materials and the environmental impact generated by the construction of new buildings. This study proposes the introduction of two new stages of recycled aggregate processing that allow redesigning the production process of recycled aggregates towards a more sustainable and eco-friendly system: sieving with secondary crushing and washing. Based on an experimental study, our findings show that the new stages reduce significantly the content of impurities and the water absorption of recycled aggregates, obtaining a better final product (i.e. cement mortar) for buildings. Moreover, the new final product made with treated recycled aggregates also experiences significant improvements in their physical and mechanical properties (i.e.: increased on average, 5% in flexural strength, 6% in compression strength and reduced shrinkage by 2%), in turn reducing both the costs associated with the manufacture of the new product and its environmental impact compared to other products that solely include untreated recycled aggregates. The potential economic and solid waste management implications for firms that choose to deploy the new production system depicted are also discussed.
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The introduction of the European Union's climate change legislation and the intended use of renewable energy sources instead of fossil fuels will significantly reduce the production of flue gas desulfurization (FGD) gypsum used as the raw material for gypsum mortar plasters' production. This has forced mortar producers to look for alternative materials, including gypsum-cement composites. This work investigated the mechanical strength and linear extension of four gypsum-cement mortars with the gypsum content reduced to 30%. The authors showed that the cement admixture of 6 to 12% introduced into the prepared mortars resulted in the formation of gypsum-cement mortars, which fulfill the requirements of the EN 13279-1:2008 standard concerning mechanical strength. This publication took into account the use of scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), and X-ray diffractometry to characterize the chemical and phase composition of the mortars up to 180 days of dry air curing and increased relative humidity (RH) conditions. The formation of thaumasite, ettringite, and mixed ettringite-thaumasite phases was interesting because of their deleterious effect on the durability of plaster mortars.
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The characteristics and potential for carbon dioxide capture and storage of the fifteenth-century lime mortar samples from City Palace, Udaipur, India, were studied. Physiochemical analysis followed by XRD, FTIR, TGA-DSC, and FE-SEM was performed. The findings demonstrate that calcium-rich eminently hydraulic mortars were used with a binder/aggregate (B/Ag) ratio of about 1:2.8±0.42. Mineralogy identified load-bearing phases: aragonite, vaterite, and calcite with 45±5% clay minerals. Absorption and stretching bands detected by FTIR at 1631 cm-1 and 2954 cm-1 corroborate the inclusion of plant organics. All samples showed aragonite around 870 cm-1, which can be traced back to bonded CO2 and the subsequent carbonation throughout the age of the structure. TGA-DSC validated XRD and FE-SEM analysis exhibited 18.66±3.40% weight loss at >600 °C, indicating calcite decomposition and CO2 release with CO2/H2O ratio of 3.31 to 3.66. From the historic example, a debate has been sparked about using lime mortars in contemporary construction to mitigate the carbon footprint with inherent attributes.
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Dióxido de Carbono , Cambio Climático , Dióxido de Carbono/química , Carbonato de Calcio/química , Tecnología , Materiales de Construcción/análisisRESUMEN
The object of this work is to study and characterize diatomites from the southeast of the Iberian Peninsula to establish their character and quality as natural pozzolans. This research carried out a morphological and chemical characterization study of the samples using SEM and XRF. Subsequently, the physical properties of the samples were determined, including thermic treatment, Blaine particle finesse, real density and apparent density, porosity, volume stability, and the initial and final setting times. Finally, a detailed study was conducted to establish the technical properties of the samples through chemical analysis of technological quality, chemical analysis of pozzolanicity, mechanical compressive strength tests at 7, 28, and 90 days, and a non-destructive ultrasonic pulse test. The results using SEM and XRF show that the samples are composed entirely of colonies of diatoms whose bodies are formed by silica between 83.8 and 89.99% and CaO between 5.2 and 5.8%. Likewise, this indicates a remarkable reactivity of the SiO2 present in both natural diatomite (~99.4%) and calcined diatomite (~99.2%), respectively. Sulfates and chlorides are absent, while the insoluble residue portion for natural diatomite is 1.54% and 1.92% for calcined diatomite, values comparatively lower than the standardized 3%. On the other hand, the results of the chemical analysis of pozzolanicity show that the samples studied behave efficiently as natural pozzolans, both in a natural and calcined state. The mechanical tests establish that the mechanical strength of the mixed Portland cement and natural diatomite specimens (52.5 MPa) with 10% PC substitution exceeds the reference specimen (51.9 MPa) after 28 days of curing. In the case of the specimens made with Portland cement and calcined diatomite (10%), the compressive strength values increase even more and exceed the reference specimen at both 28 days (54 MPa) and 90 days (64.5 MPa) of curing. The results obtained in this research confirm that the diatomites studied are pozzolanic, which is of vital importance because they could be used to improve cements, mortars, and concrete, which translates to a positive advantage in the care of the environment.
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Improving mortar shielding properties to preserve environmental and human safety in radiation facilities is essential. Conventional cement mortars, composed of cement, water, and lime aggregate, are crucial for radiation shielding. Using recycled aggregates to produce new mortar and concrete compositions has attracted the attention of several researchers. In the current study, waste marble and iron slag as aggregates are used to create novel cement mortar compositions to study the aggregate's impact on the radiation attenuation capability of the mortar. Three mortar groups, including a control mortar (CM-Ctrl), were prepared based on cement and waste marble. The other two groups (CM-MIS, CM-NIS), contained 25% iron slag at different particle sizes as a replacement for a waste marble. The study aims to compare iron slag in their micro and nano sizes to discuss the effect of particle size on the mortar radiation capability. For this purpose, the NaI scintillation detector and radioactive point sources (241Am, 133Ba, 137Cs, 60Co, and 152Eu) were utilized to measure several shielding parameters, such as the linear attenuation coefficient (LAC), mass attenuation coefficient (MAC), half-value layer (HVL), tenth-value layer (TVL), and mean free path (MFP), for the produced mortars at different photon energies. Furthermore, the transmission electron microscope (TEM) is used to measure the particle size of the aggregates. In addition, a scanning electron microscope (SEM) is utilized to acquire the cross-section morphologies of the prepared mortars. According to our findings, mortars prepared with nano-iron slag and waste marble offered superior shielding capabilities than mortars containing natural sand or fine crushed stone. The nano iron slag mortar can be utilized in place of typical sand mortar for applications as rendering or plastering materials for building medical diagnostic and CT scanner rooms, due to its improved shielding abilities.