Unlocking Electrostrain in Plastically Deformed Barium Titanate.

Achieving substantial electrostrain alongside a large effective piezoelectric strain coefficient (d33*) in piezoelectric materials remains a formidable challenge for advanced actuator applications. Here, a straightforward approach to enhance these properties by strategically designing the domain structure and controlling the domain switching through the introduction of arrays of ordered {100}<100> dislocations is proposed. This dislocation engineering yields an intrinsic lock-in steady-state electrostrain of 0.69% at a low field of 10 kV cm-1 without external stress and an output strain energy density of 5.24 J cm-3 in single-crystal BaTiO3, outperforming the benchmark piezoceramics and relaxor ferroelectric single-crystals. Additionally, applying a compression stress of 6 MPa fully unlocks electrostrains exceeding 1%, yielding a remarkable d33* value over 10 000 pm V-1 and achieving a record-high strain energy density of 11.67 J cm-3. Optical and transmission electron microscopy, paired with laboratory and synchrotron X-ray diffraction, is employed to rationalize the observed electrostrain. Phase-field simulations further elucidate the impact of charged dislocations on domain nucleation and domain switching. These findings present an effective and sustainable strategy for developing high-performance, lead-free piezoelectric materials without the need for additional chemical elements, offering immense potential for actuator technologies.

Using the Radial-Shear Rolling Method for Casted Zirconium Alloy Ingot Structure Improvement.

In developing materials for the nuclear industry, it is crucial to enhance both alloy composition and processing methods. This study focuses on investigations of applying radial-shear rolling (RSR) to a Zr-1%Nb alloy ingot, aiming to refine its microstructure and improve its properties for nuclear applications. This method, with complex vortex metal flow inside of a casted workpiece, has not been previously tested for processing zirconium ingots, so experimental verification of its applicability is of scientific interest. The 30 mm diameter ingot, produced by vacuum induction melting, was initially rolled to 20 mm at 800 °C to eliminate defects and refine the cast structure. A second rolling stage reduced the diameter to 13 mm at 530 °C, resulting in an ultrafine-grained structure. The RSR method effectively combines structural refinement and defect healing within fewer cycles, making it suitable for producing components for nuclear reactors. This approach demonstrates a potential reduction in traditional processing steps, providing a more efficient route for preparing high-quality materials for nuclear applications.

Emulating "Curvature-Enhanced Adsorbate Coverage" for Superconformal and Orientated Zn Electrodeposition in Zinc-ion-Batteries.

Uneven Zn deposition and unfavorable side reactions have prevented the reversibility of the Zn anode. Herein, we design a rearranged (002) textured Zn anode inspired by a traditional curvature-enhanced adsorbate coverage (CEAC) process to realize the highly reversible Zn anode. The rearranged (002) textured structure orientates the superconformal Zn deposition owing to the spatial deposition rate of the rearranged crystal planes, promoting bottom-up "superfilling" of the 3D Zn skeletons. Meanwhile, our designed anode also induces the epitaxial Zn deposition, alleviating the parasitic reactions owing to the lowest surface energy of the (002) plane. Attributed to these superiorities, uniform and oriented Zn deposition can be obtained, exhibiting an ultra-long lifespan over 479 hrs at an ultrahigh depth of discharge (DOD) of 82.12%. The Zn|Na2V6O16·3H2O battery delivers an improved cycling performance, even at a high area capacity of 5.15 mAh/cm2 with a low negative/positive (N/P) capacity ratio of 1.63. The superconformal deposition approach for Zn anodes paves the way for the practical application of high-performance zinc-ion batteries.

The Influence of Thermomechanical Conditions on the Hot Ductility of Continuously Cast Microalloyed Steels.

Continuous casting is the most common method for producing steel into semi-finished shapes like billets or slabs. Throughout this process, steel experiences mechanical and thermal stresses, which influence its mechanical properties. During continuous casting, decreased formability in steel components leads to crack formation and failure. One reason for this phenomenon is the appearance of the soft ferrite phase during cooling. However, it is unclear under which conditions this ferrite is detrimental to the formability. In the present research, we investigated what microstructural changes decrease the formability of microalloyed steels during continuous casting. We studied the hot compression behaviour of microalloyed steel over temperatures ranging from 650 °C to 1100 °C and strain rates of 0.1 s-1 to 0.001 s-1 using a Gleeble 3800® (Dynamic Systems Inc, Poestenkill, NY, USA) device. We examined microstructural changes at various deformation conditions using microscopy. Furthermore, we implemented a physically-based model to describe the deformation of austenite and ferrite. The model describes the work hardening and dynamic restoration mechanisms, i.e., discontinuous dynamic recrystallisation in austenite and dynamic recovery in ferrite and austenite. The model considers the stress, strain, and strain rate distribution between phases by describing the dynamic phase transformation during the deformation in iso-work conditions. Increasing the strain rate below the transformation temperature improves hot ductility by reducing dynamic recovery and strain concentration in ferrite. Due to limited grain boundary sliding, the hot ductility improves at lower temperatures (<750 °C). In the single-phase domain, dynamic recrystallisation improves the hot ductility provided that fracture occurs at strains in which dynamic recrystallisation advances. However, at very low strain rates, the ductility decreases due to prolonged time for grain boundary sliding and crack propagation.

Comparative Analysis of Surface Roughness and Plastic Deformation of Reciprocating Instruments after Clinical Use.

This study assessed the surface topography and plastic deformation (PD) of new and used contemporary reciprocating instruments. Twenty-six WaveOne Gold (WOG) and EdgeOne Fire (EO) instruments were photographed under magnification. The instruments were randomly assigned to a control group of new instruments preserved for surface roughness analysis (n = 6 each), or to an experimental group to shape the root canal system of a single molar (n = 20 each), making a total of four groups (WOGnew, EOnew, WOGused, EOused). Used instruments were also photographed after instrumentation. The presence of fractures was registered. Preoperative and postoperative images were randomly ordered for evaluation. Two blinded calibrated examiners evaluated the presence of PD. Inter-observer agreement was calculated with the Kappa coefficient (K = 0.89). 3D profilometry was also used for the surface roughness analysis of six randomly selected instruments from the WOGused and EOused groups. Chi-square and two-way ANOVA tests were used to, respectively, compare PD and changes in surface roughness among the groups. No instruments fractured; however, a significantly greater percentage of EO instruments suffered plastic deformation than WOG instruments (p < 0.001), (OR = 11.09 (CI 95% 2.6-56.3)). The overall surface roughness was higher for most parameters in the EO instruments (p < 0.05). Single uses of EO instruments produced significantly higher chances of PD and increased surface roughness values compared to WOG.

Investigations on the Effects of Bonding and Forming Conditions on the Deformation Behavior of Copper-Steel Bimetallic Rods during the Cold Drawing Processes.

Metal composite parts are widely used in different industries owing to their significant improvement in material properties, such as mechanical strength, electrical conductivity, and corrosion resistivity, compared to traditional single metals. Such composite parts can be manufactured and processed in different ways to achieve the desired geometry and quality. Among various metal forming techniques, drawing is the most commonly used process to produce long composite wires or rods from raw single materials. During the drawing process of composite wires or rods, not only does the core radius ratio change, but the core or sleeve layer may also undergo necking or fracture due to excessive tensile stresses in the softer layer. In this paper, bimetallic rods with AISI-1006 low-carbon steel cores and C10100 oxygen-free electronic copper sleeves are modeled using the finite element software DEFORM. The simulation models are verified by drawing experiments. The effects of initial bonding conditions, the initial core ratio, reduction ratio, semi-die angle, drawing speed, and friction on the plastic deformation behavior of the bimetallic rods are investigated. The results indicate that the initial bonding conditions have a great impact on the deformation behavior of the billets in terms of strain distribution, material flow, residual stress, and the final core ratio. The permissible forming parameters for obtaining a sound product are investigated as well. With the aid of these analyses, the drawing process and the quality of the products can be controlled steadily.

Geometry of plastic deformation in metals as piecewise isometric transformations.

Deformation mechanisms of crystalline solids has been the subject of research for more than two centuries. The theory of dislocations dominates modern views but still has significant gaps demanding the introduction of additional concepts for the coherent quantitative description of physical phenomena. In this work, we propose a coherent geometric description of motion and deformation in crystalline solids as piecewise isometric transformations (PWIT). The latter only includes operations that, similar to interatomic spacing in crystalline lattice, do not alter distances between reference points, i.e. translations, rotations and mirror reflections. The difference between solid-body translations and plastic deformations is that the isometric transformations have discontinuities that in real-life materials realise through dislocations (termination of shifts), disclinations (termination of rotations), and twins (mirror reflections). The conceptual description of plastic deformations as PWIT can be useful for the better description of physical phenomena, proposing new hypothesis, and for developing predictive analytical models. In this paper, the use of this conceptual description enables proposing new hypothesis about the nature of such interesting phenomena in severe plastic deformation as (i) stationary 'solid state turbulence' stage in high pressure torsion, and (ii) rate of mass transfer (mechanically assisted diffusion) in simple-shear deformation.

Effect of High-Temperature Deformation Twinning on the Work Hardening Behavior of Fe-38Mn Alloy during Hot Shear-Compression Deformation.

The effect of high-temperature deformation twinning on the work hardening behaviors of Fe-38Mn alloy during hot shear-compression deformation was investigated. The discovery of micro-shear bands and deformation twinning is significant for continuous work hardening, and this represents an important step toward gaining a complete understanding of the effect of deformation twinning on work hardening behaviors. Deformation twinning is widely acknowledged to accommodate plastic strain under cold deformation, even under severe plastic deformation. At present, the equivalent stress vs. strain curves for hot shear-compression deformation of Fe-38Mn alloy exhibit the characteristics of continuous work hardening. In addition, continuous work hardening is classified into five stages when considering high-temperature deformation twinning.

Multiple Deformation Mechanisms in Adiabatic Shear Bands of a Titanium Alloy during High Strain Rate Deformation.

The occurrence of adiabatic shear bands, as an instability phenomenon, is viewed as a precursor to failure caused by instability at high strain rates. Metastable ß titanium alloys are extensively utilized due to their excellent mechanical properties, which are often subjected to high strain rate loads in service conditions. Understanding and studying their adiabatic shear instability behavior is thus crucial for preventing catastrophic failure and enhancing material performance. In this study via detailed microstructural analyses in the adiabatic shear region of a Ti-10V-2Fe-3Al alloy subjected to high strain rates, it was observed that α″ martensitic transformation and nano-twinning plus ß-to-α phase transformation with α″ martensite as an intermediate phase occurred, in addition to substantial fine grains. The grain refinement mechanisms were mainly related to dynamic recovery dominated by dislocation migration alongside severe plastic deformation.

Study on the Aging Precipitation Behavior and Kinetics of Al-10.0Zn-3.0Mg-2.8Cu Alloy by Pre-Deformation Treatment.

In this paper, the effect of thermomechanical treatment process on the hardening behavior, grain microstructure, precipitated phase, and tensile mechanical properties of the new high-strength and high-ductility Al-10.0Zn-3.0Mg-2.8Cu alloy was studied, and the optimal thermomechanical treatment process was established. The strengthening and toughening mechanisms were revealed, which provided technical and theoretical guidance for the engineering application of this kind of high strength-ductility aluminum alloy. Al-10.0Zn-3.0Mg-2.8Cu alloy cylindrical parts with external longitudinal reinforcement were prepared by a composite extrusion deformation process (reciprocal upsetting + counter-extrusion) with a true strain up to 2.56, and the organizational evolution of the alloys during the extrusion deformation process and the influence of pre-stretching treatments on the subsequent aging precipitation behaviors and mechanical properties were investigated. The results show that firstly, the large plastic deformation promotes the fragmentation of coarse insoluble phases and the occurrence of dynamic recrystallization, which results in the elongation of the grains along the extrusion direction, and the volume fraction of recrystallization reaches 42.4%. Secondly, the kinetic study showed that the decrease in the activation energy of precipitation increased the nucleation sites, which further promoted the diffuse distribution of the second phase in the alloy and a higher number of nucleation sites, while limiting the coarsening of the precipitated phase. When the amount of pre-deformation was increased from 0% to 2%, the size of the matrix precipitated phase decreased from 5.11 µm to 4.1 µm, and when the amount of pre-deformation was increased from 2% to 7%, the coarsening of the matrix precipitated phase took place, and the size of the phase increased from 4.1 µm to 7.24 µm. The finalized heat treatment process for the deformation of the aluminum alloy tailframe was as follows: solution (475 °C/3 h) + 2% pre-stretching + aging (120 °C/24 h), at which the comprehensive performance of the alloy was optimized, with a tensile strength of 634.2 MPa, a yield strength of 571.0 MPa, and an elongation of 15.2%. The alloy was strengthened by both precipitation strengthening and dislocation strengthening. After 2% pre-stretching, the fracture surface starts to be dominated by dense tough nest structure, and most of them are small tough nests, and small and dense tough nests are the main reason for the increase in alloy toughness after 2% pre-stretching deformation.

Earing Prediction of AA5754-H111 (Al-Alloy) with Linear Transformation-Based Anisotropic Drucker Yield Function under Non-Associated Flow Rule (Non-AFR).

The yield behavior of aluminum alloy 5754-H111 under different stress conditions for three kinds of plastic work is studied using an anisotropic Drucker model. It is found that when the plastic work is 30 MPa, the anisotropic Drucker model has the most accurate prediction. Comparing the Hill48 and Yld91 models with the Drucker model, the results show that both the anisotropic Drucker and Yld91 models can accurately predict the yield behavior of the alloy. Cylinder drawing finite element analysis is performed under the AFR, but it is not possible to accurately predict the position and height of earing appearance. The anisotropic Drucker model is used to predict the earing behavior under the non-AFR, which can accurately predict the earing phenomenon. Numerical simulation is conducted using three different combinations of yield functions: the anisotropic yield function and the anisotropic plastic potential function (AYAPP), the anisotropic yield function and the isotropic plastic potential function (AYIPP), and the isotropic yield function and the anisotropic plastic potential function (IYAPP). It is concluded that the influence of the plastic potential function on predicting earing behavior is more critical than that of the yield function.

Dispersion Characteristics, the Mechanical, Thermal Stability, and Durability Properties of Epoxy Nanocomposites Reinforced with Carbon Nanotubes, Graphene, or Graphene Oxide.

Carbon-based nanoparticles (CBNs) are regarded as promising nanofillers in nanocomposites to produce high-performance fiber-reinforced polymers (FRPs). To date, no systematic investigations have been carried out on the structural variations of nanofillers and their influences on dispersion characteristics, which give nanocomposites their mechanical and durability properties. Moreover, environmentally unfriendly organic solvents are used to exfoliate and disperse CBNs in a polymer matrix. This study developed a green, easy approach to preparing epoxy/CBN nanocomposites. We demonstrated graphene oxide's (GO) effective dispersion capacity, creating good interface interaction that dramatically influenced properties at loadings as low as 0.4 wt%. The tensile strength and toughness of the epoxy increased by about 49%; and 160%, respectively. Incorporating 0.4 wt% of multi-wall carbon nanotubes (MWCNTs), graphene nanoplates (GNPs), or GO into the epoxy increased the modulus storage by around 17%, 25%, and 31%, respectively. Fractography analysis of fracture surfaces indicated the primary reinforcing mechanisms (crack deflection and penning) as well as the secondary mechanism (bridging effect) enhancing the mechanical characteristics of nanocomposites. Incorporating GNPs, GO, or MWCNTs into the epoxy decreased the water absorption at saturation by about 26%, 22%, and 16%, respectively.

Study on the Deformation Behavior of Two Phases during the Low Cycle Fatigue of UNS S32750 Duplex Stainless Steel.

In this paper, the deformation behavior of UNS S32750 (S32750) duplex stainless steel during low cycle fatigue was studied by controlling the number of cycles. The microstructure of the specimens under different cycles was characterized by optical microscope (OM), scanning electron microscope (SEM), electron backscatter diffraction (EBSD), and transmission electron microscope (TEM). The microhardness of the two phases was measured by a digital microhardness instrument. The results showed that the microhardness of ferrite increases significantly after the first 4000 cycles, while the austenite shows a higher strain hardening rate after fatigue fracture, and the microhardness of ferrite and austenite increases by 23 HV and 87 HV, respectively. The two-phase kernel average misorientation (KAM) diagram showed that the continuous accumulation of plastic deformation easily leads to the initiation of cracks inside the austenite and at the phase boundaries. The evolution of dislocation morphology in the two phases was obviously different. With the increase in cycle number, the dislocation in ferrite gradually transforms from dislocation bundles and a dislocation array to a sub-grain structure, while the dislocation in austenite gradually develops from dipole array to an ordered Taylor lattice network structure.

Quaternary Zinc Alloys with Magnesium, Calcium and Strontium after Hydrostatic Extrusion-Microstructure and Its Impact on Mechanical and Corrosion Properties.

The development of bioabsorbable implants from Zn alloys is one of the main interests in the new generation of biomaterials. The main drawbacks of Zn-based materials are their insufficient mechanical properties. In the presented studies, a quaternary alloy composed of zinc with magnesium (0.2-1 wt. %), calcium (0.1-0.5 wt. %) and strontium (0.05-0.5 wt. %) was prepared by gravity casting followed by hot extrusion and then by hydrostatic extrusion. Microstructural characterization using scanning electron microscopy (SEM) and X-ray diffraction (XRD) phase analysis was performed. The mechanical properties were examined, using static tensile tests. Corrosion properties were analyzed using immersion tests. Samples were immersed in Hanks' solution (temperature = 37 °C, pH = 7.4) for 14 days. All alloys were subjected after corrosion to SEM observations on the surface and cross-section. The corrosion rate was also calculated. The microstructure of the investigated quaternary alloy consists of the α-Zn grains and intermetallic phases Mg2Zn11, CaZn13 and SrZn13 with different grain sizes and distribution, which impacted both mechanical and corrosion properties. Thanks to the alloying by the addition of Mg, Ca, and Sr and plastic deformation using hydrostatic extrusion, outstanding mechanical properties were obtained along with improvement in uniformity of corrosion rate.

Influence of the Plastic Deformation Process on the Residual Stresses and Hardness of an Al-5Mg Alloy.

The service behavior of ductile metallic materials, when they have previously undergone technological plastic deformation, depends on the deformation conditions. These are represented, among others, by the deformation rate, the process temperature, the applied pressures, and the introduced stresses, as well as other process variables. The investigation of the mechanical properties obtained after plastic deformation is an important means that contains two characteristics: on the one hand, to determine to what extent the parameters of the technological manufacturing process influence the main characteristics of the final component; and, on the other hand, on the basis of these characteristics, to analyze whether the component subjected to plastic deformation will be able to function reliably and safely. In the present work, an experimental study was made of the residual stresses developed and hardnesses obtained both in the immediate vicinity of a highly plastically deformed area and in an area previously obtained by rolling, without additional plastic deformation. For the determination of the residual stresses, the tensiometric rosette drilling method was used. By determining the same quantities in a non-plastically deformed area, significant changes in the values of the two quantities in the plastically deformed area were found. An increase in the maximum principal normal stresses by approx. 60 MPa and an increase in the Rockwel hardness by approx. 10 HRC was found. A sample was taken from the area under a plastic deformed circular shape, and was analyzed microscopically.

Mapping the Nanoscale Heterogeneous Responses in the Dynamic Acceleration of Deformed Polymer Glasses.

Understanding the evolution of local structure and mobility of disordered glassy materials induced by external stress is critical in modeling their mechanical deformation in the nonlinear regime. Several techniques have shown acceleration of molecular mobility of various amorphous glasses under macroscopic tensile deformation, but it remains a major challenge to visualize such a relationship at the nanoscale. Here, we employ a new approach based on atomic force microscopy in nanorheology mode for quantifying the local dynamic responses of a polymer glass induced by nanoscale compression. By increasing the compression level from linear elastic to plastic deformation, we observe an increase in the mechanical loss tangent (tan δ), evidencing the enhancement of polymer mobility induced by large stress. Notably, tan δ images directly reveal the preferential effect of the large compression on the dynamic acceleration of nanoscale heterogeneities with initially slow mobility, which is clearly different from that induced by increasing temperature.

Effect of Cyclic Ice Plug Deformation on Microstructure and Mechanical Behaviors of Nuclear-Grade Low-Carbon Tubular Steel.

This study subjected nuclear-grade 20# pipeline steel to cyclic freeze-thaw ice plugging tests, simulating the plastic deformation experienced by pipes during ice plug removal procedures. Subsequently, the dislocation morphology and mechanical properties of the specimens post cyclic ice plugging were examined. The cyclic ice plugging process led to an increase in the dislocation density within the specimens. After 20 and 40 cycles of ice plugging, the internal dislocation structures evolved from individual dislocation lines and dislocation tangles to high-density dislocation walls and dislocation cells. These high-density dislocation walls and cells hindered dislocation motion, giving rise to strain hardening phenomena, thereby resulting in increased strength and hardness of the specimens with an increasing number of ice plugging cycles. In addition, a large stress field was generated around the dislocation buildup, which reduced the pipe material's plastic toughness. The findings elucidate the effects of cyclic ice plugging on the microstructure and properties of nuclear-grade 20# pipeline steel, aiming to provide a theoretical basis for the safe and stable application of ice plugging technology in nuclear piping systems.

Dislocation Density-Mediated Functionality in Single-Crystal BaTiO3.

Unlike metals where dislocations carry strain singularity but no charge, dislocations in oxide ceramics are characterized by both a strain field and a local charge with a compensating charge envelope. Oxide ceramics with their deliberate engineering and manipulation are pivotal in numerous modern technologies such as semiconductors, superconductors, solar cells, and ferroics. Dislocations facilitate plastic deformation in metals and lead to a monotonous increase in the strength of metallic materials in accordance with the widely recognized Taylor hardening law. However, achieving the objective of tailoring the functionality of oxide ceramics by dislocation density still remains elusive. Here a strategy to imprint dislocations with {100}<100> slip systems and a tenfold change in dislocation density of BaTiO3 single crystals using high-temperature uniaxial compression are reported. Through a dislocation density-based approach, dielectric permittivity, converse piezoelectric coefficient, and alternating current conductivity are tailored, exhibiting a peak at medium dislocation density. Combined with phase-field simulations and domain wall potential energy analyses, the dislocation-density-based design in bulk ferroelectrics is mechanistically rationalized. These findings may provide a new dimension for employing plastic strain engineering to tune the electrical properties of ferroics, potentially paving the way for advancing dislocation technology in functional ceramics.

Transformation of Coherent Twin Boundary into Basal-Prismatic Boundary in HCP-Ti: A Molecular Dynamics Study.

The manufacturing process for wrought Ti alloys with the hexagonal close-packed (HCP) structure introduces a complicated microstructure with abundant intra- and inter-grain boundaries, which greatly influence performance. In the hexagonal close-packed (HCP) structure, two types of grain boundaries are commonly observed between grains with ~90° misorientation: the basal/prismatic boundary (BPB) and the coherent twin boundary (CTB). The mechanical response of the BPB and CTB under external loading was studied through molecular dynamic simulations of HCP-Ti. The results revealed that CTB undergoes transformation into BPB through the accumulation of twin boundary (TB) steps and subsequent emission of Shockley partial dislocations. When the total mismatch vector is close to the Burgers vector of a Shockley partial dislocation, BPB emits partial dislocations and further grows along the stacking faults. When a pair of CTBs are close to each other, severe boundary distortion occurs, facilitating the emission and absorption of partial dislocations, which further assists the CTB-BPB transformation. The present results thus help to explain the frequent observation of coexisting CTB and BPB in HCP alloys and further contribute to the understanding of their microstructure and property regulation.

Effect of Surface Nanocrystallization on Wear Behavior of Steels: A Review.

Ferrous alloys, particularly steels, form a specialized class of metallic materials extensively employed in industrial sectors to combat deterioration and failures caused by wear. Despite their commendable mechanical properties, steels are not immune to wear-induced degradation. In this context, surface nanocrystallization (SNC) technologies have carved a distinct niche for themselves by enabling the nanostructuring of the surface layer (with grain sizes < 100 nm). This process enhances overall mechanical properties to a level desirable for wear resistance while preserving the chemical composition. Existing literature has consistently highlighted the efficacy of various SNC methods in improving the wear resistance of ferrous alloys, positioning SNC as a promising tool to extend materials' service life in practical applications. This review provides a comprehensive examination of the SNC techniques employed in surface treatment of ferrous alloys and their impact on wear behavior. We delved into the underlying mechanisms governing wear in SNC-treated Fe-based alloys and concluded with a discussion on current challenges and future perspectives in this evolving field.