An adhesive, stretchable, and freeze-resistant conductive hydrogel strain sensor for handwriting recognition and depth motion monitoring.

Wearable electronics based on conductive hydrogels (CHs) offer remarkable flexibility, conductivity, and versatility. However, the flexibility, adhesiveness, and conductivity of traditional CHs deteriorate when they freeze, thereby limiting their utility in challenging environments. In this work, we introduce a PHEA-NaSS/G hydrogel that can be conveniently fabricated into a freeze-resistant conductive hydrogel by weakening the hydrogen bonds between water molecules. This is achieved through the synergistic interaction between the charged polar end group (-SO3-) and the glycerol-water binary solvent system. The conductive hydrogel is simultaneously endowed with tunable mechanical properties and conductive pathways by the modulation caused by varying material compositions. Due to the uniform interconnectivity of the network structure resulting from strong intermolecular interactions and the enhancement effect of charged polar end-groups, the resulting hydrogel exhibits 174 kPa tensile strength, 2105 % tensile strain, and excellent sensing ability (GF = 2.86, response time: 121 ms), and the sensor is well suited for repeatable and stable monitoring of human motion. Additionally, using the Full Convolutional Network (FCN) algorithm, the sensor can be used to recognize English letter handwriting with an accuracy of 96.4 %. This hydrogel strain sensor provides a simple method for creating multi-functional electronic devices, with significant potential in the fields of multifunctional electronics such as soft robotics, health monitoring, and human-computer interaction.

In-shoe multi-segment foot kinematics measurement during the stance phase of running using a stretch strain sensor.

Multi-segment foot kinematics during shod running are difficult to investigate in clinical settings. Stretch strain sensors can measure foot kinematics; however, whether they can evaluate foot kinematics during shod running or at the midfoot kinematics remains unclear. The aim of this study was to investigate the stretch strain sensor could reveal differences between shod and barefoot conditions and midfoot kinematics during running. Eighteen healthy adults were included in the study. A stretch strain sensor and three-dimensional motion capture system were used to measure foot kinematics during barefoot and shod running with a rearfoot strike pattern. The correlation between the amplitudes of the two signals during barefoot running was investigated, and the similarity between the two signals was evaluated using the cross-correlation coefficient. Statistical parametric mapping was used to compare shod and barefoot conditions. Shod running had significantly lower sensor strain from 30 % to 100 % stance compared to barefoot running (p < 0.05). The sensor amplitude was significantly correlated with the shank-rearfoot frontal (r = 0.668, p = 0.002), the rearfoot-midfoot transverse (r = 0.546, p = 0.02), and the midfoot-forefoot sagittal planes (r = 0.563, p = 0.01). A high cross-correlation was observed between the sensor signal and the shank-rearfoot sagittal, frontal, and transverse planes and the midfoot-forefoot sagittal plane. This sensor can be used to investigate foot kinematics during shod running. The sensor signal mainly reflects the shank-rearfoot frontal and midfoot-forefoot sagittal planes, as well as the maximum kinematic range of the rearfoot-midfoot transverse plane.

Effects of Enteromorpha prolifera sulfated polysaccharide and aluminium ion addition on the multifunctional property of conductive hydrogel for wearable strain sensing.

Although introducing Enteromorpha prolifera sulfated polysaccharide (SPEP) enhances the mechanical properties of hydrogels significantly, little is known about the effects of polysaccharide and ion addition on morphological and physicochemical properties of conductive hydrogel. Therefore, the Poly (acrylic acid)/SPEPn/Al3+m (PAA/SPEPn/Al3+m) hydrogels with different SPEP and Al3+ addition were synthesized by simple one-pot method. The porosity, tensile strength, and swelling ration increased, while compressive strength, elongation at break, self-healing, self-adhesion properties increased first and then decreased as SPEP addition increased from 0 % to 3.80 %. The Al3+ addition increased from 0.08 % to 0.30 %, both tensile and compressive strength increased first and then decreased, while elongation at break kept increasing. Unexpectedly, both increasing SPEP and Al3+ addition reduced the electrical conductivity, while SPEP increased the gauge factor of hydrogel. The hydrogel exhibited optimal comprehensive properties when SPEP and Al3+ addition were 2.31 % and 0.24 %, respectively. The PAA/SPEP2.31%/Al3+0.24% hydrogel showed high tensile strength (107.60 kPa), elongation at break (2426.67 %), strain self-healing rate (81.87 %), adhesion strength (21.61 kPa), and conductivity (3.60 S/m). Overall, the properties of PAA/SPEPn/Al3+m hydrogels can be regulated through tailoring SPEP and Al3+ addition, which can be used as on-demand strategy to improve the performance of PAA/SPEPn/Al3+m hydrogels for each application.

Smart sensing hydrogel actuators conferred by MXene gradient arrangement.

Smart sensing and excellent actuation abilities of natural organisms have driven scientists to develop bionic soft-bodied robots. However, most conventional robots suffer from poor electrical conductivity, limiting their application in real-time sensing and actuation. Here, we report a novel strategy to enhance the electrical conductivity of hydrogels that integrated actuation and strain-sensing functions for bioinspired self-sensing soft actuators. Conductive hydrogels were synthesized in situ by copolymerizing MXene nanosheets with thermosensitive N-isopropylacrylamide and acrylamide under a direct current electric field. The resulting hydrogels exhibited high electrical conductivity (2.11 mS/cm), good sensitivity with a gauge factor of 4.79 and long-term stability. The developed hydrogels demonstrated remarkable capabilities in detecting human motions at subtle strains such as facial expressions and large strains such as knee bending. Additionally, the hydrogel electrode patch was capable of monitoring physiological signals. Furthermore, the developed hydrogel showed good thermally induced actuation effects when the temperature was higher than 30 °C. Overall, this work provided new insights for the design of sensory materials with integrated self-sensing and actuation capabilities, which would pave the way for the development of high-performance conductive soft materials for intelligent soft robots and automated machinery.

A Knitted and MXenzyme-Integrated Dressing for Geriatrics Diagnosis and Ulcer Healing.

Integrated diagnostic and therapeutic dressings are desirable to relieve diabetic patients who often suffer from diabetic foot ulcers (DFUs) and peripheral vascular diseases (PVDs). However, it is highly difficult to monitor the pulse waves with fidelity under wet environments and connect the waveforms to diseases through a small strain sensor. Additionally, immobilizing MXenzyme to regulate spatially heterogeneous levels of reactive oxygen species (ROS) and applying active intervention to enhance ulcer healing on a single structure remain a complex task. To address these issues, we designed a multiscale wearable dressing comprising a knitted all-textile sensing array for quantitatively investigating the pulse wave toward PVD diagnosis. MXenzyme was loaded onto the dressing to provide multiple enzyme mimics for anti-inflammatory activities and deliver electrical stimulation to promote wound growth. In mice, we demonstrate that high and uniform expression of the vascular endothelial growth factor (VEGF) is observed only in the group undergoing dual mediation with electrical stimulation and MXenzyme. This observation indicates that the engineered wound dressing has the capability to accelerate healing in DFU. In human patient evaluations, the engineered dressing distinguishes vascular compliance and pulse period, enabling the diagnosis of arteriosclerosis and return blockage, two typical PVDs. The designed and engineered multiscale dressing achieves the purpose of integrating diagnostic peripheral vessel health monitoring and ulcer healing therapeutics for satisfying the practical clinical requirements of geriatric patients.

A Novel Soft and Inflatable Strain-based Tactile Sensing Balloon for Enhanced Diagnosis of Colorectal Cancer Polyps Via Colonoscopy.

In this paper, with the goal of addressing the lack of tactile feedback in colorectal cancer (CRC) polyps diagnosis using a colonoscopy procedure, we propose the design and fabrication of a novel soft and inflatable strain-based tactile sensing balloon (SI-STSB). The proposed soft sensor features a unique stretchable sensing layer - that utilizes a liquid metal injected within spiral-shape microchannels of a stretchable substrate - and is integrated with a unique inflatable balloon mechanism. The proposed SI-STSB has been thoroughly characterized through different calibration experiments. Results demonstrate a phenomenal adjustable sensitivity with low hysteresis behavior under different experimental conditions for this sensor making it a great candidate for enhancing the existing diagnosis procedures.

Wide-humidity, anti-freezing and stretchable multifunctional conductive carboxymethyl cellulose-based hydrogels for flexible wearable strain sensors and arrays.

Hydrogels play an important role in the design and fabrication of wearable sensors with outstanding flexibility, high sensitivity and versatility. Since hydrogels lose and absorb water during changes in humidity and temperature, it is critical and challenging to obtain hydrogels that function properly under different environmental conditions. Herein, a dual network hydrogel based on tannic acid (TA) reinforced polyacrylamide (PAM) and sodium carboxymethylcellulose (CMC) was constructed, while the introduction of the green solvents Solketal and LiCl endowed the hydrogel with greater possibilities for further modification to improve the water content and consistency of the mechanical properties over 30-90 % RH. This composite hydrogel (PTSL) has long-term stability, excellent mechanical strength, and freezing resistance. As strain sensors, they are linear over the entire strain range (R2 = 0.994) and have a high sensitivity (GF = 2.52 over 0-680 % strain range). Furthermore, the hydrogel's exceptional electrical conductivity and freezing resistance are a result of the synergistic effect of Solketal and LiCl, which intensifies the contact between the water molecules and the colloidal phase. This research could address the suitability of hydrogels over a wide range of humidity and temperature, suggesting great applications for smart flexible wearable electronics in harsh environmental conditions.

High-Performance Multidirectional Flexible Strain Sensor for Human Motion and Health Monitoring.

Multidirectional strain sensors are pivotal for wearable electronic devices and human-computer interaction. In this investigation, we translocate carbon/graphene (CB/Gr) conductive nanocomposites onto an Ecoflex flexible substrate via a facile technique encompassing reverse molding and spraying, culminating in the fabrication of a 45° strain rosette-shaped multidirectional flexible strain sensor. The sensor distinguishes itself with extraordinary performance characteristics, including high sensitivity (boasting a gauge factor of 35), an extensive strain range from 0 to 100%, exceptional linearity, a rapid response time of merely 200 ms, remarkable stability, and outstanding durability, effortlessly withstanding over 5000 stretch-release cycles. The sensor exhibits its exceptional capability to discern intricate movements, particularly in detecting human hand and neck motions. The sensor's remarkable comprehensive performance and strain direction recognition ability underscore its significant potential for diverse applications, notably in human-computer interaction, human motion monitoring, and health monitoring.

Bioinspired Low-Angle-Dependent Photonic Crystal Elastomer for Highly Sensitive Visual Strain Sensor.

Photonic crystals (PCs) possess unique photonic band gap properties that can be used in the field of sensors and smart displays if modulated on the micronano structure. Both nonclose-packed (NCP) structure and high refractive index (RI) contrast of PC play important roles in response sensitivity during stretching. Herein, we constructed an NCP-structured PC strain sensor with high RI by a novel coating-etching strategy. Stretch-induced changes in structural color correspond to the strength of the force, enabling the detection of the strength of the acting force by the naked eye. The flexible 3D cross-linked network constructed by poly(ethylene glycol) phenyl ether acrylate and pentaerythritol tetrakis(3-mercaptopropionate) endows the sensor with excellent elasticity and robustness. The designed PC strain sensor achieves high mechanochromic sensitivity (∼8.3 nm/%, 0.02 to 4.21 MPa) and a substantial reflection peak shift (Δλ = 249 nm). More importantly, the high RI contrast (Δn = 0.43) between CdS and polymers imparts isotropic optical properties, ensuring a broad viewing angle while avoiding misleading signals. The research provides a novel fabrication strategy to construct sensitive PC strain sensors, expanding the prospective applicability to human movement monitoring and secure message encryption.

Fiber Laser Writing of Highly Sensitive Nickel Nanoparticle-Incorporated Graphene Strain Sensors.

Unlocking new dimensions in wearable sensor technology, this research highlights ultrasensitive stretchable strain sensors fabricated with the customized laser-induced graphene (LIG) decorated with uniformly distributed nickel nanoparticles with a fiber laser writing process. The nickel nanoparticle-incorporated LIG (Ni-NPs@LIG) strain sensors fabricated by a simple all-laser-based method utilize a commercial fiber laser. The Ni-NPs@LIG sensors showcase an impressive gauge factor, reaching up to 248 for strain values below 5%, demonstrating a sensitivity increase of up to 430% compared to the pure LIG sensors. Moreover, these sensors offer adjustable strain sensitivity based on laser fluence. The key advancement of this study lies in the direct laser writing of highly porous nickel-graphene nanostructures with adjustable properties, making them applicable across a broad range of applications. As an application demonstration, the strain sensors were employed to assess the small deformation of a pouch battery or track the large deformation of a balloon surface.

Tough and Elastic Cellulose Composite Hydrogels/Films for Flexible Wearable Sensors.

Cellulose and its composites, despite being abundant and sustainable, are typically brittle with very low flexibility/stretchability. This study reports a solution processing method to prepare porous, amorphous, and elastic cellulose hydrogels and films. Native cellulose dissolved in a water-ZnCl2 mixture can form ionic gels through in situ polymerization of acrylic acid (AA) to poly(acrylic acid) (PAA). The addition of up to 30 vol % AA does not change the solubility of cellulose in the water-ZnCl2 mixture. After polymerization, the formation of interpenetrated networks, resulting from the chemical cross-linking of PAA and the ionic/coordination binding among cellulose/PAA and ZnCl2, gives rise to strong, transparent, and ionically conductive hydrogels. These hydrogels can be used for wearable sensors to detect mechanical deformation under stretching, compression, and bending. Upon removal of ZnCl2 and drying the gels, semitransparent amorphous cellulose composite films can be obtained with a Young's modulus of up to 4 GPa. The rehydration of these films leads to the formation of tough, highly elastic composites. With a water content of 3-10.5%, cellulose-containing films as strong as paper also show typical characteristics of elastomers with an elongation of up to 1300%. Such composite films provide an alternative solution to resolving the material sustainability of natural polymers without compromising their mechanical properties.

One-Step Synthesis of Graphene-Covered Silver Nanowires with Enhanced Stability for Heating and Strain Sensing.

Solution-processed silver nanowire (AgNW) networks have been considered as promising electrode candidates for next-generation electronic devices. However, they suffer from poor thermal and electrical stability and low mechanical properties, hindering their practical applications. In this work, graphene nanosheets are successfully introduced into AgNW via a facile one-step solvothermal process. Benefiting from increased conductive paths, the resultant AgNW/graphene films exhibit high electrical conductivity. More importantly, the interlocking NW morphology can be maintained under high temperature and applied voltage due to suppressed Ag migration, which is enabled by the introduction of graphene. This feature leads to enhanced thermal and electrical stability, making them suitable for use as transparent heaters. Furthermore, the composite films present excellent mechanical performance, and negligible resistance change is observed after 10 000 repeated bending cycles. To demonstrate their feasibility toward sensor applications, sandwiched strain sensors are designed, which can endure larger tensile strains and show higher sensitivity and repeatability compared with pure AgNW-based device. Furthermore, various hand gestures can be easily recognized by the resultant sensors based on unique combinations of sensing response. This work not only provides a low-cost method to realize large-scale synthesis of AgNW/graphene composites but also offers guidance to prepare high-performance electrodes for advanced electronics.

Real-Time Plasmonic Strain Sensors Based on Surface Relief Diffraction Gratings.

Large-scale diffraction gratings were fabricated in surface relief on azobenzene thin films and transferred to flexible PDMS substrates using soft lift-off lithography. The PDMS gratings were strained along the grating vector axis and the resulting surface topography was analyzed using diffraction angle measurements, AFM imagery and surface plasmon resonance (SPR) spectra. All measurement methods exhibited a linear response in strain indicating the useability of these sensors in real-world applications. For SPR-based strain sensing, an increasing pitch and a decreasing modulation depth were observed with increasing strain. The SPR peak shifted by ~1.0 nm wavelength and the SPR intensity decreased by ~0.3 a.u. per percentage of applied strain. The tested PDMS samples retained their integrity even after multiple cycles of stretching and relaxation, making them a suitable strain sensor.

Batch Fabrication of Flexible Strain Sensors with High Linearity and Low Hysteresis for Health Monitoring and Motion Detection.

In recent years, flexible strain sensors have gradually come into our lives due to their superiority in the field of biomonitoring. However, these sensors still suffer from poor durability, high hysteresis, and difficulty in calibration, resulting in great hindrance of practical application. Herein, starting with interfacial interaction regulation and structure-induced cracking, flexible strain sensors with high performance are successfully fabricated. In this strategy, dopamine treatment is used to enhance the bonding between flexible substrates and carbon nanotubes (CNT). The combination within the conductive networks is then controlled by substituting the CNT type. Braid-like fibers are employed to achieve controllable expansion of the conductive layer cracks. Finally, we obtain strain sensors that possess high linearity (R2 = 0.997) with low hysteresis (5%), high sensitivity (GF = 60) and wide sensing range (0-50%), short response time (62 ms), outstanding stability, and repeatability (>10,000 cycles). Flexible strain sensors with all performances good are rarely reported. Static and dynamic respiration and pulse signal monitoring by the fiber sensor are demonstrated. Moreover, a knee joint monitoring system is constructed for the monitoring of various walking stances, which is of great value to the diagnosis and rehabilitation of many diseases.

Highly Stretchable, Transparent, Self-Healing Ion-Conducting Elastomers for Long-Term Reliable Human Motion Detection.

The flexible electronic sensor is a critical component of wearable devices, generally requiring high stretchability, excellent transmittance, conductivity, self-healing capability, and strong adhesion. However, designing ion-conducting elastomers meeting all these requirements simultaneously remains a challenge. In this study, a novel approach is presented to fabricate highly stretchable, transparent, and self-healing ion-conducting elastomers, which are synthesized via photo-polymerization of two polymerizable deep eutectic solvents (PDESs) monomers, i.e., methacrylic acid (MAA)/choline chloride (ChCl) and itaconic acid (IA)/ChCl. The as-prepared ion-conducting elastomers possess outstanding properties, including high transparency, conductivity, and the capability to adhere to various substrates. The elastomers also demonstrate ultra-stretchability (up to 3900%) owing to a combination of covalent cross-linking and noncovalent cross-linking. In addition, the elastomers can recover up to 3250% strain and over 94.5% of their original conductivity after self-healing at room temperature for 5 min, indicating remarkable mechanical and conductive self-healing abilities. When utilized as strain sensors to monitor real-time motion of human fingers, wrist, elbow, and knee joints, the elastomers exhibit stable and strong repetitive electrical signals, demonstrating excellent sensing performance for large-scale movements of the human body. It is anticipated that these ion-conducting elastomers will find promising applications in flexible and wearable electronics.

Dually-crosslinked ionic conductive hydrogels reinforced through biopolymer gellan gum for flexible sensors to monitor human activities.

Human-machine interactions, monitoring of health equipment, and gentle robots all depend considerably on flexible strain sensors. However, making strain sensors have better mechanical behavior and an extensive sensing range remains an urgent difficulty. In this study, poly acrylamide-co-butyl acrylate with gellan gum (poly(AAm-co-BA)@GG) hydrophobic association networks and intermolecular hydrogen bonding interactions are used to fabricate dual cross-linked hydrogels for wearable resistive-type strain sensors. This could be an acceptable way to minimize the limitations in hydrogels previously identified. The robust fracture strength (870 kPa) and exceptional stretchability (1297 %) of the hydrogel arise from the collaborative action of intermolecular hydrogen bonding and hydrophobic associations. It also demonstrates exceptional resilience to repeated cycles of uninterrupted stretching and relaxation, retaining its structural integrity. The response and restoration times are 110 and 120 ms respectively. Furthermore, a wide sensing range (0-900 %), notable sensitivity across various strain levels, and an impressive gauge factor (GF) of 31.51 with high durability were observed by the dual cross-linked (DC) hydrogel-based strain sensors. The measured conductivity of the hydrogel was 0.32 S/m which is due to the incorporation of NaCl. Therefore, the hydrogels can be tailored to function as wearable strain sensors that can detect subtle human gestures like speech patterns, distinguish between distinct words, and recognize vibrations of the larynx during drinking, as well as large joint motions like wrist, finger, and elbow. Furthermore, these hydrogels are capable of reliably distinguishing and reproducing various printed text. These findings imply that any electronic device that demands strain-sensing functionality might make use of these developed materials.

Silver Nanowire-Based Flexible Strain Sensor for Human Motion Detection.

Accurately capturing human movements is a crucial element of health status monitoring and a necessary precondition for realizing future virtual reality/augmented reality applications. Flexible motion sensors with exceptional sensitivity are capable of detecting physical activities by converting them into resistance fluctuations. Silver nanowires (AgNWs) have become a preferred choice for the development of various types of sensors due to their outstanding electrical conductivity, transparency, and flexibility within polymer composites. Herein, we present the design and fabrication of a flexible strain sensor based on silver nanowires. Suitable substrate materials were selected, and the sensor's sensitivity and fatigue properties were characterized and tested, with the sensor maintaining reliability after 5000 deformation cycles. Different sensors were prepared by controlling the concentration of silver nanowires to achieve the collection of motion signals from various parts of the human body. Additionally, we explored potential applications of these sensors in fields such as health monitoring and virtual reality. In summary, this work integrated the acquisition of different human motion signals, demonstrating great potential for future multifunctional wearable electronic devices.

Strain Virtual Sensing Applied to Industrial Presses for Fatigue Monitoring.

The techniques that allow one to estimate measurements at the unsensed points of a system are known as virtual sensing. These techniques are useful for the implementation of condition monitoring systems in industrial equipment subjected to high cyclic loads that can cause fatigue damage, such as industrial presses. In this article, three different virtual sensing algorithms for strain estimation are tested using real measurement data obtained from a scaled bed press prototype: two deterministic algorithms (Direct Strain Observer and Least-Squares Strain Estimation) and one stochastic algorithm (Static Strain Kalman Filter). The prototype is subjected to cyclic loads using a hydraulic fatigue testing machine and is sensorized with strain gauges. Results show that sufficiently accurate strain estimations can be obtained using virtual sensing algorithms and a reduced number of strain gauges as input sensors when the monitored structure is subjected to static and quasi-static loads. Results also show that is possible to estimate the initiation of fatigue cracks at critical points of a structural component using virtual strain sensors.

Visual Strain Sensors Based on Fabry-Perot Structures for Structural Integrity Monitoring.

Strain sensors that can rapidly and efficiently detect strain distribution and magnitude are crucial for structural health monitoring and human-computer interactions. However, traditional electrical and optical strain sensors make access to structural health information challenging because data conversion is required, and they have intricate, delicate designs. Drawing inspiration from the moisture-responsive coloration of beetle wing sheaths, we propose using Ecoflex as a flexible substrate. This substrate is coated with a Fabry-Perot (F-P) optical structure, comprising a "reflective layer/stretchable interference cavity/reflective layer", creating a dynamic color-changing visual strain sensor. Upon the application of external stress, the flexible interference chamber of the sensor stretches and contracts, prompting a blue-shift in the structural reflection curve and displaying varying colors that correlate with the applied strain. The innovative flexible sensor can be attached to complex-shaped components, enabling the visual detection of structural integrity. This biomimetic visual strain sensor holds significant promise for real-time structural health monitoring applications.

In-situ forming ultra-mechanically sensitive materials for high-sensitivity stretchable fiber strain sensors.

Fiber electronics with flexible and weavable features can be easily integrated into textiles for wearable applications. However, due to small sizes and curved surfaces of fiber materials, it remains challenging to load robust active layers, thus hindering production of high-sensitivity fiber strain sensors. Herein, functional sensing materials are firmly anchored on the fiber surface in-situ through a hydrolytic condensation process. The anchoring sensing layer with robust interfacial adhesion is ultra-mechanically sensitive, which significantly improves the sensitivity of strain sensors due to the easy generation of microcracks during stretching. The resulting stretchable fiber sensors simultaneously possess an ultra-low strain detection limit of 0.05%, a high stretchability of 100%, and a high gauge factor of 433.6, giving 254-folds enhancement in sensitivity. Additionally, these fiber sensors are soft and lightweight, enabling them to be attached onto skin or woven into clothes for recording physiological signals, e.g. pulse wave velocity has been effectively obtained by them. As a demonstration, a fiber sensor-based wearable smart healthcare system is designed to monitor and transmit health status for timely intervention. This work presents an effective strategy for developing high-performance fiber strain sensors as well as other stretchable electronic devices.