Numerical investigation of thermal soak within engine bay using lattice Boltzmann method.

A large amount of heat accumulates in the engine bay for a short time after the engine runs at high load and shuts down, that will lead to thermal damage and thermal fatigue caused by the temperature rise of some heat sensitive components. This paper uses an aero-thermal coupling approach to study the heat transfer problem in the engine bay of an SUV model under thermal soak conditions. Due to the transient characteristics of the heat transfer process, the natural transient CFD software developed based on the LBM method is used to study the engine bay heat transfer during the 400 s key-off soak process. The analysis reveals that convection and radiation are the main heat transfer modes in the early stage of hot immersion (0-120 s), and conduction only makes a significant contribution in contact with high temperature sources. The radiation and convection are the key contributors to heat transfer processes of engine bay during soak, but the efficiency of radiation heat transfer decreases with the increase of time, whereas the efficiency of convection heat transfer is not always reduced, it will increase and then decrease with the increase of time. The coupling method established can predict the thermal state in the engine bay well, and is in good agreement with the experimental results. The results show that the error in the engine coolant temperature is less than 1 °C, and the error in the temperature of the heat-sensitive components is less than 5 °C. Finally, the potential risks of thermal damage and thermal fatigue states were assessed, providing an important reference for the control design of cooling fan running time after key-off.

Unveiling Energy Conversion Mechanisms and Regulation Strategies in Perovskite Solar Cells.

Despite recent revolutionary advancements in photovoltaic (PV) technology, further improving cell efficiencies toward their Shockley-Queisser (SQ) limits remains challenging due to inherent optical, electrical, and thermal losses. Currently, most research focuses on improving optical and electrical performance through maximizing spectral utilization and suppressing carrier recombination losses, while there is a serious lack of effective opto-electro-thermal coupled management, which, however, is crucial for further improving PV performance and the practical application of PV devices. In this article, the energy conversion and loss processes of a PV device (with a specific focus on perovskite solar cells) are detailed under both steady-state and transient processes through rigorous opto-electro-thermal coupling simulation. By innovatively coupling multi-physical behaviors of photon management, carrier/ion transport, and thermodynamics, it meticulously quantifies and analyzes energy losses across optical, electrical, and thermal domains, identifies heat components amenable to regulation, and proposes specific regulatory means, evaluates their impact on device efficiency and operating temperature, offering valuable insights to advance PV technology for practical applications.

An Accurate Electro-Thermal Coupling Model of a GaAs HBT Device under Floating Heat Source Disturbances.

Taking into consideration the inaccurate temperature predictions in traditional thermal models of power devices, we undertook a study on the temperature rise characteristics of heterojunction bipolar transistors (HBTs) with a two-dimensional cross-sectional structure including a sub-collector region. We developed a current-adjusted polynomial electro-thermal coupling model based on investigating floating heat sources. This model was developed using precise simulation data acquired from SILVACO (Santa Clara, CA, USA). Additionally, we utilized COMSOL software (version 5.6) to simulate the temperature distribution within parallel power cells, examining further impacts resulting from thermal coupling. The research findings indicate that the rise in current induces modifications in the local carrier concentration, thereby prompting variations in the local electric field, including changes in the heat source's peak location and intensity. The device's peak temperature exhibits a non-linear trend regulated by the current, revealing an error margin of less than 1.5% in the proposed current-corrected model. At higher current levels, the drift of the heat source leads to an increase in the heat dissipation path and reduces the coupling strength between parallel devices. Experiments were performed on 64 GaAs (gallium arsenide) HBT-based power cells using a QFI infrared imaging system. Compared to the traditional temperature calculation model, the proposed model increased the accuracy by 6.84%, allowing for more precise predictions of transistor peak temperatures in high-power applications.

Stochastic transition in synchronized spiking nanooscillators.

This work reports that synchronization of Mott material-based nanoscale coupled spiking oscillators can be drastically different from that in conventional harmonic oscillators. We investigated the synchronization of spiking nanooscillators mediated by thermal interactions due to the close physical proximity of the devices. Controlling the driving voltage enables in-phase 1:1 and 2:1 integer synchronization modes between neighboring oscillators. Transition between these two integer modes occurs through an unusual stochastic synchronization regime instead of the loss of spiking coherence. In the stochastic synchronization regime, random length spiking sequences belonging to the 1:1 and 2:1 integer modes are intermixed. The occurrence of this stochasticity is an important factor that must be taken into account in the design of large-scale spiking networks for hardware-level implementation of novel computational paradigms such as neuromorphic and stochastic computing.

Electrical-thermal coupling characteristics of pre-insertion resistors in AC filter circuit breaker for UHV grid.

The ultra-high voltage (UHV) AC/DC grid can provide a platform for sustainable power worldwide. To improve the bus voltage quality of the UHV AC system, AC filters are frequently switched into the UHV grid through circuit breakers with pre-insertion resistors. The pre-insertion resistors suppress inrush currents and operate over-voltage during switching. In this paper, we establish a macro and micro model of the pre-insertion resistor based on its temperature coefficient and micro-morphology. We simulate and analyze its electric-thermal coupling characteristics under standard closing and short-circuit faults. After the simulation model and physical comparison analysis, we find that under a usual closing surge, the electric field distribution of the pre-insertion resistor is uniform and undergoes a slight rise in temperature. However, under a short circuit fault, the temperature rise is drastic and exceeds the maximum allowable temperature, causing glassy melt in some parts of the resistor. Considering the volume ratio of each component of the resistor, a two-dimensional cross-sectional simulation model of the resistor is established to simulate the electric-thermal characteristics of the microstructure of the resistor, and insinuates that the current is concentrated in the carbon channel. That is mainly due to the uneven distribution of carbon material and may lead the local temperature to exceed the maximum allowable temperature and damage the resistor.

A modelling method for large-scale open spaces orientated toward coordinated control of multiple air-terminal units.

The temperature distribution is always assumed to be homogeneous in a traditional single-input-single-output (SISO) air conditioning control strategy. However, the airflow inside is more complicated and unpredictable. This study proposes a zonal temperature control strategy with a thermal coupling effect integrated for air-conditioned large-scale open spaces. The target space was split into several subzones based on the minimum controllable air terminal units in the proposed method, and each zone can be controlled to its own set-point while considering the thermal coupling effect from its adjacent zones. A numerical method resorting to computational fluid dynamics was presented to obtain the heat transfer coefficients (HTCs) under different air supply scenarios. The relationship between heat transfer coefficient and zonal temperature difference was linearized. Thus, currently available zonal models in popular software can be used to simulate the dynamic response of temperatures in large-scale indoor open spaces. Case studies showed that the introduction of HTCs across the adjacent zones was capable of enhancing the precision of temperature control of large-scale open spaces. It could satisfy the temperature requirements of different zones, improve thermal comfort and at least 11% of energy saving can be achieved by comparing with the conventional control strategy. Electronic Supplementary Material ESM: The Appendix is available in the online version of this article at 10.1007/s12273-022-0942-8.

The Electrical and Thermal Characteristics of Stacked GaN MISHEMT.

To study the working performance of 3D stacked chips, a double-layer stacked GaN MISHEMTs structure was designed to study the electro-thermal characteristics and heat transfer process of stacked chips. Firstly, the electrical characteristics of double-layer and single-layer GaN MISHEMTs are compared at room temperature. Under the same conditions, the output current of double-layer GaN MISHEMTs is twice that of single-layer GaN MISHEMTs, but its off-state current is much higher than that of a single-layer device. Meanwhile, there is no significant difference between the threshold voltages of the double-layer and single-layer GaN MISHEMTs. Then, the effect of temperature on the electrical characteristics of double-layer GaN MISHEMTs is also investigated. When the temperature increased from room temperature to 150 °C, the device's threshold voltage gradually shifted negatively, the output current of the device decreased, and the off-state current of the device increased. Furthermore, a thermal resistance network model has been established to analyze the thermal characteristics of the stacked GaN MISHEMTs. The relative error between the results calculated according to the model and the experimental results does not exceed 4.26%, which verified the correctness and accuracy of the presented model to predict the temperature distribution of the stacked GaN MISHEMTs.

Loss calculation and thermal analysis of ultra-high speed permanent magnet motor.

The ultra-high speed permanent magnet motor (UHSPM) for hydrogen fuel cell air compressor is characterized by high speed, high motor power density, small size, and high reliability. Compared to the conventional motor, the loss per unit volume is increased and therefore the calculation of the temperature field is more important than that of conventional motors. In this paper, a UHSPM with a rated speed of 90000 r/min is designed. Firstly, a finite element (FE) model of the UHSPM is established and the losses of each part of the high-speed motor are calculated, and the calculated losses are introduced into the fluid field in the form of a heat source for motor temperature analysis. The calculated losses were introduced into the fluid field in the form of a heat source and used in the motor temperature analysis. The temperature rise was then calculated for the unidirectional and bidirectional magneto-thermal coupling (MTC) respectively. The results show that the bidirectional magneto- thermal coupling (BMTC) simulation results are about 2-3 °C smaller than the experimental measured values, which can more accurately predict the motor temperature. The measurement results verify the accuracy of BMTC, and provide basic theoretical support for the subsequent cooling optimization scheme of high-speed motor.

A Study on the Electromagnetic-Thermal Coupling Effect of Cross-Slot Frequency Selective Surface.

In high-power microwave applications, the electromagnetic-thermal effect of frequency selective surface (FSS) cannot be ignored. In this paper, the electromagnetic-thermal coupling effects of cross-slot FSS were studied. We used an equivalent circuit method and CST software to analyze the electromagnetic characteristics of cross-slot FSS. Then, we used multi-field simulation software COMSOL Multiphysics to study the thermal effect of the FSSs. To verify the simulation results, we used a horn antenna with a power of 20 W to radiate the FSSs and obtain the stable temperature distribution of the FSSs. By using simulations and experiments, it is found that the maximum temperature of the cross-slot FSS appears in the middle of the cross slot. It is also found that the FSS with a narrow slot has severer thermal effect than that with a wide slot. In addition, the effects of different incident angles on the temperature variation of FSS under TE and TM polarization were also studied. It is found that in TE polarization, with the increase in incident angle, the maximum stable temperature of FSS increases gradually. In TM polarization, with the increase in incident angle, the maximum stable temperature of FSS decreases gradually.

Piezoelectric-Thermal Coupling Driven Biomimetic Stick-Slip Bidirectional Rotary Actuator for Nanomanipulation.

Substantial improvement of rotation driving accuracy is urgently needed and facing challenges. Miniature bidirectional rotary actuators with high-precision and controllable fallback rate require novel driving principles. Here, on the basis of a proposed biomimetic stick-slip motion principle, a novel piezoelectric-thermal coupling bidirectional rotary actuator was developed. The integrated mantis grasping leglike biomimetic claws and heating rods could realize the clockwise macroscopic rotation and anticlockwise macroscopic fallback of a cylindrical rotator, generated by piezoelectric stick-slip and thermal expansion, respectively. The rotation fallback was effectively inhibited at relatively lower frequencies and higher voltages, as a slight fallback rate of 0.095 was confirmed in term of 0.5 Hz and 80 V. An extraordinary piezoelectric-driven macroscopic rotation resolution of 0.2 µrad and thermal-induced microscopic resolution of 0.00073°/°C were experimentally revealed with the aid of real-time observation of the clockwise slow sticking and anticlockwise instantaneous slipping processes by using three-dimensional optical imaging.

Transient Electro-Thermal Coupled Modeling of Three-Phase Power MOSFET Inverter during Load Cycles.

This study introduces an effective and efficient dynamic electro-thermal coupling analysis (ETCA) approach to explore the electro-thermal behavior of a three-phase power metal-oxide-semiconductor field-effect transistor (MOSFET) inverter for brushless direct current motor drive under natural and forced convection during a six-step operation. This coupling analysis integrates three-dimensional electromagnetic simulation for parasitic parameter extraction, simplified equivalent circuit simulation for power loss calculation, and a compact Foster thermal network model for junction temperature prediction, constructed through parametric transient computational fluid dynamics (CFD) thermal analysis. In the proposed ETCA approach, the interactions between the junction temperature and the power losses (conduction and switching losses) and between the parasitics and the switching transients and power losses are all accounted for. The proposed Foster thermal network model and ETCA approach are validated with the CFD thermal analysis and the standard ETCA approach, respectively. The analysis results demonstrate how the proposed models can be used as an effective and efficient means of analysis to characterize the system-level electro-thermal performance of a three-phase bridge inverter.

SHS-Derived Powders by Reactions' Coupling as Primary Products for Subsequent Consolidation.

The capability of self-propagating high-temperature synthesis (SHS) to produce powders that are characterized by a high sintering ability, owing to high heating and cooling rates inherent to the exothermic reaction, is of a special interest for the industry. In particular, SHS-derived powders comprise a significant defect concentration in order to effectively enhance the mass transfer processes during the sintering, which allows for the successful consolidation of difficult-to-sinter materials at relatively low sintering temperatures. From this perspective, the design of precursors suitable for sintering, synthesis in a controlled temperature regime and the optimization of geometrical and structural parameters of SHS powders as a potential feedstock for the consolidation is of key importance. Here, we report on the comparative studies concerning the SHS processing of composites for advanced powder metallurgy techniques. The synthesis and sintering peculiarities of the SHS through coupled reactions in the Me'O3(WO3,MoO3)-Me''O(CuO,NiO)-Mg-C, Ti-B-Al12Mg17 systems are comparatively reviewed. The SHS coupling approach was used for the preparation of powders with a tuned degree of fineness (a high specific surface area of particles), a high-homogeneity and a controllable distribution of elements via both the regulation of the thermal regime of combustion in a wide range and the matching of the thermal and kinetic requirements of two interconnected reactions. Microstructural features of the powder feedstock greatly contributed to the subsequent consolidation process.