Phyllostachys Viridis-Leaf-like MLMN Surfaces Constructed by Nanosecond Laser Hybridization for Superhydrophobic Antifogging and Anti-Icing.

In nature, many species commonly evolve specific functional surfaces to withstand harsh external environments. In particular, structured wettability of surfaces has attracted tremendous interest due to its great potential in antifogging and anti-icing properties. Phyllostachys Viridis is a resistant low-temperature (-18 °C) plant with superhydrophobicity and ice resistivity behaviors. In this work, with inspiration from the representative cold-tolerant plants leaves, a unique multilevel micronano (MLMN) surface was fabricated on copper substrate by ultrafast laser process, which exhibited superior superhydrophobic characteristics with the water contact angle > 165° and rolling angle< 2°. In the dynamic wettability experiment, the rebound efficiency of the droplet on the MLMN surface reached 20.6%, and the contact time was only 10.6 ms. In the condensation experiment, the nucleation, growth, merging, and bouncing of fog drops on the surface was distinctly observed, indicating that rational texture structures can improve the antifogging performance of the surface. In the anti-icing experiment, the freezing time was delayed to 921 s at -10 °C, and the freezing time of salt water reached a staggering 1214 s. Moreover, the mechanical durability of MLMN surfaces was confirmed by scratch damage, sandpaper abrasion, and icing and melting cycle tests, and their repairability was evaluated for product applications in practice. Finally, the underlying antifogging/anti-icing strategy of the MLMN surface was also revealed. We anticipate that the investigations offer a promising way to handily design and fabricate multiscale hierarchical structures with reliable antifogging and anti-icing performance, especially in saltwater-related applications.

Laser-Induced Slippery Liquid-Infused Surfaces with Anticorrosion and Wear Resistance Properties on Aluminum Alloy Substrates.

Slippery liquid-infused surfaces (SLISs) are developed as a potential alternative to superhydrophobic surfaces (SHSs) to resolve the issues of poor durability in corrosion protection and wear resistance. In this work, we used a simple laser processing technology to prepare a SLIS on the aluminum alloy (7075) surface. The superhydrophobicities of the modified surface and the oil film formed by liquid injection make the corrosive medium difficult to directly contact the surface and thus have a significant effect on corrosion resistance. The water and oil repellent SLIS exhibits durable corrosion resistance and excellent tribological properties compared with the SHS. The anticorrosion and wear resistance performances provided by the composite film have been assessed by multiple methods including the electrochemical test, immersion test, and friction wear test. The results indicate that compared to the bare surface, laser-ablated surface (LAS), and fluoroalkyl silane-modified SHS, the SLIS composite coating has better corrosion resistance and wear resistance, which is of great significance to expand the potential applications of 7075 aluminum alloys. The work provides a research basis for expanding the practical application of SLISs in complex environments.

Fabrication of durable underoil superhydrophobic surfaces with self-cleaning and oil-water separation properties.

In this study, a simple method without any additional chemical modification is proposed to fabricate underoil superhydrophobic surfaces with micro- and nano-hierarchical structures using a nanosecond laser system. The fabricated surfaces exhibited extreme superhydrophobicity and underoil superhydrophobicity with high contact angles of 153.8 ± 1.5° and 161.3 ± 1.1°, respectively. The results show that even after 20 abrasion cycles, the fabricated surfaces retained water repellency and self-cleaning performance under oil, while the superhydrophobicity in air was not resistant to wear. In addition, the fabricated brass meshes can also be used to separate oil in an oil-water mixture based on the prewetting induced underoil superhydrophobicity after being damaged. The separation efficiency was as high as 97.8%, which made them more appropriate for the oil-water separation than those based on superhydrophobicity. The proposed fabrication method is suitable for large-scale and mass production and provides a new avenue and possibility for further development of robust functional interface materials.

Reversible Wettability between Underwater Superoleophobicity and Superhydrophobicity of Stainless Steel Mesh for Efficient Oil-Water Separation.

Design and fabrication of smart materials with reversible wettability for oil-water separation have attracted worldwide attention due to the increasingly serious water pollution problem. In this study, a rough oxide coating with micro/nanoscale structures is developed on the 304 stainless steel mesh (SSM) by laser ablation. The smart surface with ethanol immersion and natural drying treatments shows the wetting conversion between underwater superoleophobicity and superhydrophobicity. Based on the wettability transition behavior, both light and heavy oil-water mixtures can be separated with the high separation efficiency. Moreover, after being exposed to various corrosive solutions and high temperatures, the smart surface still shows prominent environmental stability. Switchable surface with excellent properties should be an optimal choice to solve the environmental conditions that need to be addressed urgently.

Bio-Inspired Design of Bi/Tridirectionally Anisotropic Sliding Superhydrophobic Titanium Alloy Surfaces.

Many biological surfaces with the multi-scale microstructure show obvious anisotropic wetting characteristics, which have many potential applications in microfluidic systems, biomedicine, and biological excitation systems. However, it is still a challenge to accurately prepare a metal microstructured surface with multidirectional anisotropy using a simple but effective method. In this paper, inspired by the microstructures of rice leaves and butterfly wings, wire electrical discharge machining was used to build dual-level (submillimeter/micrometer) periodic groove structures on the surface of titanium alloy, and then a nanometer structure was obtained after alkali-hydrothermal reaction, forming a three-level (submillimeter/micrometer/nanometer) structure. The surface shows the obvious difference of bidirectional superhydrophobic and tridirectional anisotropic sliding after modification, and the special wettability is easily adjusted by changing the spacing and angle of the inclined groove. In addition, the results indicate that the ability of water droplets to spread along parallel and perpendicular directions on the submillimeter groove structure and the different resistances generated by the inclined groove surface are the main reasons for the multi-anisotropic wettability. The research gives insights into the potential applications of metal materials with multidirectional anisotropic wetting properties.

Modeling and Experimental Study of the Localized Electrochemical Micro Additive Manufacturing Technology Based on the FluidFM.

In this work, the localized electrochemical micro additive manufacturing technology based on the FluidFM (fluidic force microscope) has been introduced to fabricate micro three-dimensional overhang metal structures at sub-micron resolution. It breaks through the localized deposition previously achieved by micro-anode precision movement, and the micro-injection of the electrolyte is achieved in a stable electric field distribution. The structure of electrochemical facilities has been designed and optimized. More importantly, the local electrochemical deposition process has been analyzed with positive source diffusion, and the mathematical modeling has been revealed in the particle conversion process. A mathematical model is proposed for the species flux under the action of pulsed pressure in an innovatively localized liquid feeding process. Besides, the linear structure, bulk structure, complex structure, and large-area structure of the additive manufacturing are analyzed separately. The experimental diameter of the deposited cylinder structure is linearly fitted. The aspect ratio of the structure is greater than 20, the surface roughness value is between 0.1-0.2 µm at the surface of bulk structures, and the abilities are verified for deposition of overhang, hollow complex structures. Moreover, this work verifies the feasibility of 3D overhang array submicron structure additive manufacturing, with the application of pulsed pressure. Furthermore, this technology opens new avenues for the direct fabrication of nano circuit interconnection, tiny sensors, and micro antennas.

Slippery liquid infused porous surfaces with corrosion resistance potential on aluminum alloy.

The slippery liquid infused porous surface has developed into a potential technology to solve the problem of poor durability in corrosion resistance. Herein, a kind of slippery liquid infused porous surface is created on 7075 aluminum alloy by wire electrical discharge machining for corrosion resistant applications. The hardness of the constructed porous microstructure is similar to the aluminum alloy substrate material, which ensures the stability of the slippery liquid infused porous surface. The modification of low surface energy substance fluorosilane avoids the direct contact between corrosive liquid and porous surface, and improves the lyophobic performance of the porous microstructure surface. The corrosion resistance of the porous microstructure surface is enhanced by the injection of perfluorinated lubricating oil. The experimental results show that the created slippery liquid infused porous surface can display super-slippery properties and durable corrosion resistance. The average sliding velocity of a water droplet is 0.48 ± 0.05 mm s-1 at a sliding angle of 5°. The corrosion current density of the surface is 3.116 × 10-6 A cm-2, which is 2 orders of magnitude lower than that of the polished surface. And the impedance radius reaches 90 kΩ cm2, which is about 20 times that of the polished surface.

Bioinspired Reversible Switch between Underwater Superoleophobicity/Superaerophobicity and Oleophilicity/Aerophilicity and Improved Antireflective Property on the Nanosecond Laser-Ablated Superhydrophobic Titanium Surfaces.

In this work, the bioinspired reversible switch between underwater superoleophobicity/superaerophobicity and oleophilicity/aerophilicity and improved antireflective property were successfully demonstrated on the nanosecond laser-structured titanium surfaces. Titanium materials were first transformed to be superhydrophobic after nanosecond laser ablation and low-temperature annealing treatments, showing oleophilicity/aerophilicity in water. If the surfaces were prewetted with absolute ethanol and then immersed into water, the surfaces showed superoleophobicity/superaerophobicity. More importantly, the underwater oleophilicity/aerophilicity of the surfaces could be easily recovered by natural drying, and the switch between the underwater superoleophobicity/superaerophobicity and oleophilicity/aerophilicity could be repeated many cycles. Moreover, based on the original antireflective performance of the surface of the laser-ablated micro/nanoscale structures, we demonstrated that the inspired improved antireflective property could be skillfully realized by the prewetting treatment. The developed bioinspired multifunctional materials provide a versatile platform for the potential applications, such as controlling oil droplets, bubbles, and optical behavior.

Bouncing Dynamics of Impact Droplets on the Biomimetic Plane and Convex Superhydrophobic Surfaces with Dual-Level and Three-Level Structures.

Reducing the contact time of a water droplet on non-wetting surfaces has great potential in the areas of self-cleaning and anti-icing, and gradually develops into a hot issue in the field of wettability surfaces. However, the existing literature on dynamic behavior of water drops impacting on superhydrophobic surfaces with various structural shapes is insufficient. Inspired by the microstructure of lotus leaf and rice leaf, dual-level and three-level structures on plane and convex surfaces were successfully fabricated by wire electrical discharge machining on aluminum alloy. After spraying hydrophobic nanoparticles on the surfaces, the plane and convex surfaces with dual-level and three-level structures showed good superhydrophobic property. Bouncing dynamics of impact droplets on the superhydrophobic surfaces wereinvestigated, and the results indicated that the contact time of plane superhydrophobic surface with a three-level structure was minimal, which is 60.4% less than the plane superhydrophobic surface with dual-level structure. The effect of the interval S, width D, and height H of the structure on the plane superhydrophobic surface with three-level structure on contact time was evaluated to obtain the best structural parameters for reducing contact time. This research is believed to guide the direction of the structural design of the droplet impinging on solid surfaces.

Nanosecond Laser-Induced Underwater Superoleophobic and Underoil Superhydrophobic Mesh for Oil/Water Separation.

Materials with special wettability have drawn considerable attention especially in the practical application for the separation and recovery of the oily wastewater, whereas there still remain challenges of the high-cost materials, significant time, and complicated production equipment. Here, a simple method to fabricate the underwater superoleophobic and underoil superhydrophobic brass mesh via the nanosecond laser ablation is reported for the first time, which provided the micro-/nanoscale hierarchical structures. This mesh is superhydrophilic and superoleophilic in air but superoleophobic under water and superhydrophobic under oil. On the basis of the special wettability of the as-fabricated mesh, we demonstrate a proof of the light or heavy oil/water separation, and the excellent separation efficiencies (>96%) and the superior water/oil breakthrough pressure coupled with the high water/oil flux are achieved. Moreover, the nanosecond laser technique is simple and economical, and it is advisable for the large-area and mass fabrication of the underwater superoleophobic and underoil superhydrophobic mesh in the large-scale oil/water separation.