Improving Charge Storage of Biaxially-Oriented Polypropylene under Extreme Electric Fields by Excimer UV Irradiation.

Biaxially-oriented polypropylene (BOPP) is one of the most commonly used materials for film-based capacitors for power electronics and pulsed power systems. To address the pressing issue of performance-limiting loss under extreme electric-fields, here a one-step, high-throughput, and environment-friendly process based on very low-dose ultra-violet irradiation from KrCl (222 nm) and Xe2 (172 nm) excimer is demonstrated. The performance of commercial BOPP is boosted in terms of withstanding electric-field extremes (Weibull breakdown strength 694 to 811 V µm-1 by 17% at 25 °C and 428 to 651 V µm-1 by 52% at 120 °C), discharged energy density, and conduction losses. Importantly, the depth profile of space charge is precisely measured in situ with a high resolution of 500 nm by laser induced pressure pulse. Consequently, the space charge effect and electric-field distortion are reduced and related to the improved polymer films. It is demonstrated that energetic UV photons act as scissors for BOPP chains and dissociate oxygen molecules leading to the more thermally stable oxygen-containing structures, as deep traps to impede charge migration. This work provides a promising approach to produce polymers with customized microscopic characteristics that is compatible with the assembly lines of polymer-based capacitors.

Effect of Fluorine in Redesigning Energy-Storage Properties of High-Temperature Dielectric Polymers.

Exploration of novel polymer dielectrics exhibiting high electric-field stability and high energy density with high efficiency at elevated temperatures is urgently needed for ever-demanding energy-storage technologies. Conventional high-temperature polymers with conjugated backbone structures cannot fulfill this demand due to their deteriorated performance at elevated electric fields. Here, in search of new polymer structures, we have explored the effect of fluorine groups on the energy-storage properties of polyoxanorbornene imide polymers with simultaneous wide band gap and high glass transition temperature (Tg). The systematic synthesis of polymers with varying amounts of fluorine is carried out and characterized for the energy-storage properties. The incorporation of fluorine imparts flexibility to the polymer structure, and free-standing films can be obtained. An oxanorbornene copolymer with 25% fluorination exhibits a high breakdown strength of 700 MV/m and a discharged energy density of 6.3 J/cm3 with 90% efficiency. The incorporation of fluorine helps to increase the polymer band gap, as observed using UV-vis spectroscopy, but lowers the polymer Tg, as shown by differential scanning calorimetry. Both the displacement-electric field (D-E) hysteresis loop and high-field conduction measurements show increased conduction loss for polymers with higher fluorine content, despite their larger band gap. The presence of excess free volume may play a key role in increasing the conduction current and lowering the efficiency of polymers with high fluorine content. Such an improved understanding of the effect of fluorination on the polymer energy-storage properties, as revealed in this systematic molecular engineering study, broadens the basis of material-informatic proxies to enable a more targeted codesign of scalable and efficient polymer dielectrics.

Influence of Surface Discharge on Resin Degradation in Decay-like Fracture of Composite Insulators.

Composite insulators have gradually become the preferred approach for electrical insulation in power systems, especially in polluted areas. Composite insulators consist of three main components: the shed, rod, and end fitting. Insulators withstand mechanical stresses via rods that are composed of glass-fiber-reinforced epoxy (GFRE). However, regardless of the high tensile strength of GFRE rods, in real-life operation, abnormal fractures have frequently been reported all over the world, which substantially increase the risk of major accidents in power systems. Fractural accidents mainly consist of brittle and decay-like fractures, which exhibit rather different morphologies at the cross sections. Brittle fracture has been effectively eliminated, while the mechanism of decay-like fracture has still not been clearly revealed. In this study, surface discharge tests were applied to investigate the discharge influence on the degradation of GFRE. The test successfully simulated the composition variation of the rods in real-life composite insulators with decay-like fractures. Moreover, it confirmed that the distinction between the characteristics of brittle fracture and decay-like fracture stems from epoxy degradation due to hydrolysis and carbonization. In addition, the respective influences of the resin type, glass fiber type, and acid liquid immersion on the degradation process were probed, and the degradation mechanism proposed in this research was verified. Based on the results, measures for preventing the development of decay-like fractures in real-life operations were determined.

Self-assembled wide bandgap nanocoatings enabled outstanding dielectric characteristics in the sandwich-like structure polymer composites.

Polymer dielectrics are insulators or energy storage materials widely used in electrical and electronic devices. Polymer dielectrics are needed with outstanding dielectric characteristics than current technologies. In this study, the self-assembly of boron nitride nanosheets (BNNSs) was applied to form an inorganic-organic nanocoating on various common polymer dielectrics. It is inexpensive and easy to fabricate this thin coating on a large scale. The coating has a wide bandgap and thus can significantly improve the breakdown strength of polymer dielectrics. The charge characteristics and trapping parameters of nano-domains on the surfaces of polymer dielectrics were measured, and the coating had shallow trap levels. This facilitated the dissipation of surface charges and thus greatly increased the flashover voltage. The coating also effectively improved the temperature stability and dielectric constant of the polymer dielectric. This nanocoating shows potential as a method to effectively improve the dielectric characteristics of polymer dielectrics and outperform existing composite polymer dielectrics, which are crucial for large-scale applications in energy storage and power and electronic devices.

Manifestation of Interactions of Nano-Silica in Silicone Rubber Investigated by Low-Frequency Dielectric Spectroscopy and Mechanical Tests.

Silicone rubber composites filled with nano-silica are currently widely used as high voltage insulating materials in power transmission and substation systems. We present a systematic study on the dielectric and mechanical performance of silicone rubber filled with surface modified and unmodified fumed nano-silica. The results indicate that the different interfaces between the silicone rubber and the two types of nano-silica introduce changes in their dielectric response when electrically stressed by a sinusoidal excitation in the frequency range of 10-4-1 Hz. The responses of pure silicone rubber and the composite filled with modified silica can be characterized by a paralleled combination of Maxwell-Wagner-Sillars interface polarization and DC conduction. In contrast, the silicone rubber composite with the unmodified nano-silica exhibits a quasi-DC (Q-DC) transport process. The mechanical properties of the composites (represented by their stress-strain characteristics) reveal an improvement in the mechanical strength with increasing filler content. Moreover, the strain level of the composite with a modified filler is improved.

Inactivation effects of electrostatic field on Bacillus subtilis.

In order to study the inactivation effects of electrostatic field of electret films on Bacillus subtilis, a plane-plane electrode system was used to simulate the electric field of the electret films and the viability of B. subtilis affected by electrostatic field for different applying durations was investigated. It was found that the survival ratio of B. subtilis can be considerably affected by the field and duration. It was also found that the viability of bacillus decreases with the increase of the duration. In addition, the comparative survival ratio (CSR) of B. subtilis decreases to 35% even during a short duration as the applied field reaches an enough high value of more than 15 kV/cm. These indicated that the uniform field inactivated the viability of B. subtilis availability. Based on the inactivation effect of the applied field on the B. subtilis, the effectiveness of charged polypropylene films on the inactivation of B. subtilis was measured and discussed.