From Methane to Methanol: Pd-iC-CeO2 Catalysts Engineered for High Selectivity via Mechanochemical Synthesis.

In the pursuit of selective conversion of methane directly to methanol in the liquid-phase, a common challenge is the concurrent formation of undesirable liquid oxygenates or combustion byproducts. However, we demonstrate that monometallic Pd-CeO2 catalysts, modified by carbon, created by a simple mechanochemical synthesis method exhibit 100% selectivity toward methanol at 75 °C, using hydrogen peroxide as oxidizing agent. The solvent free synthesis yields a distinctive Pd-iC-CeO2 interface, where interfacial carbon (iC) modulates metal-oxide interactions and facilitates tandem methane activation and peroxide decomposition, thus resulting in an exclusive methanol selectivity of 100% with a yield of 117 µmol/gcat at 75 °C. Notably, solvent interactions of H2O2 (aq) were found to be critical for methanol selectivity through a density functional theory (DFT)-simulated Eley-Rideal-like mechanism. This mechanism uniquely enables the direct conversion of methane into methanol via a solid-liquid-gas process.

Low-Temperature Methane Activation Reaction Pathways over Mechanochemically-Generated Ce4+/Cu+ Interfacial Sites.

Methane is a valuable resource and its valorization is an important challenge in heterogeneous catalysis. Here it is shown that CeO2/CuO composite prepared by ball milling activates methane at a temperature as low as 250 °C. In contrast to conventionally prepared catalysts, the formation of partial oxidation products such as methanol and formaldehyde is also observed. Through an in situ Diffuse Reflectance Infrared Fourier Transform Spectroscopy (DRIFTS) and operando Near Edge X-Ray Absorption Fine Structure Spectroscopy (NEXAFS) approach, it can be established that this unusual reactivity can be attributed to the presence of Ce4+/Cu+ interfaces generated through a redox exchange between Ce3+ and Cu2+ atoms facilitated by the mechanical energy supplied during milling. DFT modeling of the electronic properties confirms the existence of a charge transfer mechanism. These results demonstrate the effectiveness and distinctiveness of the mechanical approach in creating unique and resilient interfaces thereby enabling the optimization and refining of CeO2/CuO catalysts in methane activation reactions.

Tuning Chemical and Morphological Properties of Ceria Nanopowders by Mechanochemistry.

Cerium oxide powders are widely used and are of fundamental importance in catalytic pollution control and energy production due to the unique chemical properties of CeO2. Processing steps involved in catalyst preparation, such as high-temperature calcination or mechanical milling processes, can alter the morphological and chemical properties of ceria, heavily affecting its final properties. Here, we focus on the tuning of CeO2 nanopowder properties by mild- and high-energy milling processes, as the mechanochemical synthesis is gaining increasing attention as a green synthesis method for catalyst production. The textural and redox properties were analyzed by an array of techniques to follow the aggregation and comminution mechanisms induced by mechanical stresses, which are more prominent under high-energy conditions but strongly depend on the starting properties of the ceria powders. Simultaneously, the evolution of surface defects and chemical properties was followed by Raman spectroscopy and H2 reduction tests, ultimately revealing a trade-off effect between structural and redox properties induced by the mechanochemical action. The mild-energy process appears to induce the largest enhancement in surface properties while maintaining bulk properties of the starting materials, hence confirming its effectiveness for its exploitation in catalysis.

Abatement of the ecotoxicological risk of landfill leachate by heterogeneous Fenton-like oxidation.

Landfill leachates are highly contaminated liquid waste, and their treatment and detoxification are a challenging task. The current system of ecotoxicological risk assessment is complex and time-consuming. It is of fundamental importance to develop simpler and faster tools for the evaluation of the treated liquid waste and for an easier preliminary screening of the most active catalytic formulation/reaction conditions of the Fenton-like process. Here, several analytical techniques have been used for the assessment of the reduction of toxicity of the landfill leachate after Fenton process over copper-zirconia catalyst (ZrCu). Ultraviolet-visible (UV-vis) spectroscopy and absorbable organic halogens (AOX) analysis have been coupled to achieve further insight into the degradation of contaminants. In addition, for the first time, the qualitative abatement of organic compounds is monitored through proton nuclear magnetic resonance (1H NMR) analysis, providing a new method for evaluating the effectiveness of the treatment. Spectroscopic techniques reveal that the Fenton process induces a significant abatement of the aromatic and halogen compounds (51%) in the landfill leachate with a reduction of the toxicity that has been confirmed by ecotoxicological test with algae. These results validate the investigated tool for a simple rapid preliminary evaluation of the detoxification efficacy.

Identification of Highly Selective Surface Pathways for Methane Dry Reforming Using Mechanochemical Synthesis of Pd-CeO2.

The methane dry reforming (DRM) reaction mechanism was explored via mechanochemically prepared Pd/CeO2 catalysts (PdAcCeO2M), which yield unique Pd-Ce interfaces, where PdAcCeO2M has a distinct reaction mechanism and higher reactivity for DRM relative to traditionally synthesized impregnated Pd/CeO2 (PdCeO2IW). In situ characterization and density functional theory calculations revealed that the enhanced chemistry of PdAcCeO2M can be attributed to the presence of a carbon-modified Pd0 and Ce4+/3+ surface arrangement, where distinct Pd-CO intermediate species and strong Pd-CeO2 interactions are activated and sustained exclusively under reaction conditions. This unique arrangement leads to highly selective and distinct surface reaction pathways that prefer the direct oxidation of CH x to CO, identified on PdAcCeO2M using isotope labeled diffuse reflectance infrared Fourier transform spectroscopy and highlighting linear Pd-CO species bound on metallic and C-modified Pd, leading to adsorbed HCOO [1595 cm-1] species as key DRM intermediates, stemming from associative CO2 reduction. The milled materials contrast strikingly with surface processes observed on IW samples (PdCeO2IW) where the competing reverse water gas shift reaction predominates.

Investigation of the evolution of Pd-Pt supported on ceria for dry and wet methane oxidation.

Efficiently treating methane emissions in transportation remains a challenge. Here, we investigate palladium and platinum mono- and bimetallic ceria-supported catalysts synthesized by mechanical milling and by traditional impregnation for methane total oxidation under dry and wet conditions, reproducing those present in the exhaust of natural gas vehicles. By applying a toolkit of in situ synchrotron techniques (X-ray diffraction, X-ray absorption and ambient pressure photoelectron spectroscopies), together with transmission electron microscopy, we show that the synthesis method greatly influences the interaction and structure at the nanoscale. Our results reveal that the components of milled catalysts have a higher ability to transform metallic Pd into Pd oxide species strongly interacting with the support, and achieve a modulated PdO/Pd ratio than traditionally-synthesized catalysts. We demonstrate that the unique structures attained by milling are key for the catalytic activity and correlate with higher methane conversion and longer stability in the wet feed.

Structural Evolution of Bimetallic PtPd/CeO2 Methane Oxidation Catalysts Prepared by Dry Milling.

Bimetallic Pt-Pd catalysts supported on ceria have been prepared by mechanochemical synthesis and tested for lean methane oxidation in dry and wet atmosphere. Results show that the addition of platinum has a negative effect on transient light-off activity, but for Pd/Pt molar ratios between 1:1 and 8:1 an improvement during time-on-stream experiments in wet conditions is observed. The bimetallic samples undergo a complex restructuring during operation, starting from the alloying of Pt and Pd and resulting in the formation of unprecedented "mushroom-like" structures consisting of PdO bases with Pt heads as revealed by high-resolution transmission electron microscopy (HRTEM) analysis. On milled samples, these structures are well-defined and observed at the interface between palladium and ceria, whereas those on the impregnated catalyst appear less ordered and are located randomly on the surface of ceria and of large PdPt clusters. The milled catalyst prepared by first milling Pd metal and ceria followed by the addition of Pt shows better performances compared to a conventional impregnated sample and also to a sample obtained by inverting the Pd-Pt milling order. This has been ascribed to the intimate contact between Pd and CeO2 generated at the nanoscale during the milling process.

Ceria-Based Materials in Hydrogenation and Reforming Reactions for CO2 Valorization.

Reducing greenhouse emissions is of vital importance to tackle the climate changes and to decrease the carbon footprint of modern societies. Today there are several technologies that can be applied for this goal and especially there is a growing interest in all the processes dedicated to manage CO2 emissions. CO2 can be captured, stored or reused as carbon source to produce chemicals and fuels through catalytic technologies. This study reviews the use of ceria based catalysts in some important CO2 valorization processes such as the methanation reaction and methane dry-reforming. We analyzed the state of the art with the aim of highlighting the distinctive role of ceria in these reactions. The presence of cerium based oxides generally allows to obtain a strong metal-support interaction with beneficial effects on the dispersion of active metal phases, on the selectivity and durability of the catalysts. Moreover, it introduces different functionalities such as redox and acid-base centers offering versatility of approaches in designing and engineering more powerful formulations for the catalytic valorization of CO2 to fuels.

In situ environmental HRTEM discloses low temperature carbon soot oxidation by ceria-zirconia at the nanoscale.

The very close contact between ceria-zirconia and carbon soot allows the detection of oxygen transfer from ceria-zirconia to carbon by in situ Environmental HRTEM already at low temperatures. This highlights the outstanding redox behavior and soot oxidation potential of ceria-zirconia when suitable carbon-catalyst arrangements are generated at the nanoscale.

Outstanding Methane Oxidation Performance of Palladium-Embedded Ceria Catalysts Prepared by a One-Step Dry Ball-Milling Method.

By carefully mixing Pd metal nanoparticles with CeO2 polycrystalline powder under dry conditions, an unpredicted arrangement of the Pd-O-Ce interface is obtained in which an amorphous shell containing palladium species dissolved in ceria is covering a core of CeO2 particles. The robust contact that is generated at the nanoscale, along with mechanical forces generated during mixing, promotes the redox exchange between Pd and CeO2 and creates highly reactive and stable sites constituted by PdOx embedded into CeO2 surface layers. This specific arrangement outperforms conventional Pd/CeO2 reference catalysts in methane oxidation by lowering light-off temperature by more than 50°C and boosting the reaction rate. The origin of the outstanding activity is traced to the structural properties of the interface, modified at the nanoscale by mechanochemical interaction.

Surface Faceting and Reconstruction of Ceria Nanoparticles.

The surface atomic arrangement of metal oxides determines their physical and chemical properties, and the ability to control and optimize structural parameters is of crucial importance for many applications, in particular in heterogeneous catalysis and photocatalysis. Whereas the structures of macroscopic single crystals can be determined with established methods, for nanoparticles (NPs), this is a challenging task. Herein, we describe the use of CO as a probe molecule to determine the structure of the surfaces exposed by rod-shaped ceria NPs. After calibrating the CO stretching frequencies using results obtained for different ceria single-crystal surfaces, we found that the rod-shaped NPs actually restructure and expose {111} nanofacets. This finding has important consequences for understanding the controversial surface chemistry of these catalytically highly active ceria NPs and paves the way for the predictive, rational design of catalytic materials at the nanoscale.

Ceria-Zirconia Particles Wrapped in a 2D Carbon Envelope: Improved Low-Temperature Oxygen Transfer and Oxidation Activity.

Engineering the interface between different components of heterogeneous catalysts at nanometer level can radically alter their performances. This is particularly true for ceria-based catalysts where the interactions are critical for obtaining materials with enhanced properties. Here we show that mechanical contact achieved by high-energy milling of CeO2-ZrO2 powders and carbon soot results in the formation of a core of oxide particles wrapped in a thin carbon envelope. This 2D nanoscale carbon arrangement greatly increases the number and quality of contact points between the oxide and carbon. Consequently, the temperatures of activation and transfer of the oxygen in ceria are shifted to exceptionally low temperatures and the soot combustion rate is boosted. The study confirms the importance of the redox behavior of ceria-zirconia particles in the mechanism of soot oxidation and shows that the organization of contact points at the nanoscale can significantly modify the reactivity resulting in unexpected properties and functionalities.

Opposite face sensitivity of CeO2 in hydrogenation and oxidation catalysis.

The determination of structure-performance relationships of ceria in heterogeneous reactions is enabled by the control of the crystal shape and morphology. Whereas the (100) surface, predominantly exposed in nanocubes, is optimal for CO oxidation, the (111) surface, prevalent in conventional polyhedral CeO2 particles, dominates in C2H2 hydrogenation. This result is attributed to the different oxygen vacancy chemistry on these facets. In contrast to oxidations, hydrogenations on CeO2 are favored over low-vacancy surfaces owing to the key role of oxygen on the stabilization of reactive intermediates. The catalytic behavior after ageing at high temperature confirms the inverse face sensitivity of the two reaction families.

Structural and morphological investigation of ceria-promoted Al(2)O(3) under severe reducing/oxidizing conditions.

A series of CeO(2)/Al(2)O(3) samples with different ceria loadings in the range 0-25 wt % (0, 2, 5, 7.5, 15, and 25%) were prepared by incipient wetness and studied using several complementary techniques such as Brunauer-Emmett-Teller (BET), X-ray diffraction (XRD), temperature-programmed reduction (TPR), Raman, high-resolution transmission electron microscopy (HRTEM), and extended X-ray absorption fine structure (EXAFS). The aim of the investigation was to understand the behavior of ceria when deposited on alumina and treated under oxidizing and reducing conditions at high temperature (T >/= 1273 K). It is shown that ceria can partially stabilize alumina toward the formation of low-surface-area phases up to 1373 K under oxidizing conditions, while enhanced stabilization is observed under reducing conditions, being effective up to 1473 K. A detailed quantitative temperature-programmed reduction (TPR) analysis made at different loadings and calcination temperatures allowed us to identify three characteristic regions where the reduction of small and large ceria crystallites occurs with the formation of CeAlO(3) crystallites at high temperature. These are likely responsible for surface-area stabilization. For dispersed ceria samples, reduction takes place almost exclusively at low temperature (<700 K), while a shift to higher temperatures is observed upon increasing the ceria particle size. A fraction of Ce, in samples at low loadings, is stable in the lower oxidation state, even if subjected to strongly oxidizing conditions.