Self-passivation/self-delivery/self-healing anticorrosion polymer coating for marine applications.

Corrosion of steel in the marine environment greatly reduces their service life. Polymeric coatings are the most popular anticorrosion technology, but seawater penetration cannot be prohibited because of the distinct stacking structure of the macromolecular chains. In this context, a novel anticorrosive hyperbranched polyurethane-based coating with dopamine (DOPA) at the terminals is prepared herein. The built-in DOPA is able to capture the iron ions released from the corroded substrate and form DOPA-Fe3+ complexation, which further cooperates with the surrounding seawater and imparts self-passivation, self-delivery and self-healing capabilities to the coating. Under the joint action of these measures, the corrosion of tinplate (serving as the steel model) is reduced to a record-low level (corrosion current = 1 × 10-9 A cm-2, corrosion rate = 1 × 10-5 mm year-1). Conceptually, the present dynamic active anticorrosion strategy greatly outperforms the traditional static passive approach, and turns the unfavorable but unavoidable seawater into a favorable factor, which paves the way for the development of long-lasting marine coatings.

Enhancing corrosion resistance and self-healing of water-borne epoxy coatings using Ti3C2Tx-supported tannic acid on UIO-66-NH2.

In this study, we developed a composite material comprising UIO-66-NH2 encapsulated tannic acid (TA) loaded on Ti3C2Tx to improve the corrosion resistance of water borne epoxy (WEP) coatings. The successful synthesis of the material was determined by FT-IR, XRD, XPS, EDS, TGA, SEM and TEM characterization. Furthermore, ultraviolet (UV)tests were conducted to evaluate the release rate of TA at varying pH levels, revealing a release rate of approximately 95 % at pH 2. Electrochemical impedance spectroscopy (EIS) results over 60 d indicated that the Rc value of TU-T/WEP remained unchanged at 3.934 × 108, demonstrating a two-order magnitude increase compared to those of pure epoxy coatings, attributed to the synergistic active and passive protection of TU-T materials. The self-healing ability of the TU-T/WEP coating was validated through manual scratch experiments. Additionally, the EIS test showed that the Rc value of TU-T/WEP coating increased to 3.5 × 105 after 72 h, representing a two-order magnitude increase over that of the WEP coating alone. This study introduces a novel approach using green tannic acid as a corrosion inhibitor and amino-functionalized Ti3C2Tx with UIO-66-NH2 to enhance corrosion resistance and self-healing aproperties of coatings.

Enhancing anticorrosion performance of metals by incorporating cellulose nanofibrils/α-ZrP composite as nanofiller into water-based coating.

The anticorrosion of metals has gain considerable interest in view of economic and environmental issues. Coating protection is one of the most effective and cost-effective methods for anticorrosion of metals. However, the traditional coatings often suffer from many issues such as poor performance or high cost. For the first time, a strategy was proposed by constructing cellulose nanofibrils (CNF)/alpha­zirconium phosphate (α-ZrP) composite as nanofiller and incorporating into water-based coatings for anticorrosion of metals. The successful coordination of α-ZrP nanosheet and CNF were characterized. The effects of the resultant composite on anticorrosion performance were investigated. The results showed that, the as-prepared coating exhibited superior anticorrosion performance to commercial coatings. The impedance of the test sample coated with the as-prepared coating reached up to 4.38 × 105 Ω when it was immersed in 3.5 % NaCl solution with few corrosions fragmentation on metal surface, exhibiting a favorable long-term anticorrosion performance. Meanwhile, the anticorrosion mechanism was proposed. It is expected that this strategy would provide novel solutions for developing highly efficient water-based anticorrosive coatings of metals.

Easily Applicable Superhydrophobic Composite Coating with Improved Corrosion Resistance and Delayed Icing Properties.

Mitigating the adverse effects of corrosion failure and low-temperature icing on aluminum (Al) alloy materials poses significant research challenges. The facile fabrication of bioinspired superhydrophobic materials offers a promising solution to the issues of corrosion and icing. In this study, we utilized laboratory-collected candle soot (CS), hydrophobic fumed SiO2, and epoxy resin (EP) to create a HF-SiO2@CS@EP superhydrophobic coating on Al alloy surfaces using a spray-coating technique. Various characterization techniques, including contact angle meter, high-speed camera, FE-SEM, EDS, FTIR, and XPS, were employed to investigate surface wettability, morphologies, and chemical compositions. Moreover, a 3.5 wt.% NaCl solution was used as a corrosive medium to evaluate the corrosion resistance of the uncoated and coated samples. The results show that the capacitive arc radius, charge transfer resistance, and low-frequency modulus of the coated Al alloy significantly increased, while the corrosion potential (Ecorr) shifted positively and the corrosion current (Icorr) decreased by two orders of magnitude, indicating improved corrosion resistance. Additionally, an investigation of ice formation on the coated Al alloy at -10 °C revealed that the freezing time was 4.75 times longer and the ice adhesion strength was one-fifth of the uncoated Al alloy substrate, demonstrating superior delayed icing and reduced ice adhesion strength performance.

Surface modification of surgical suture by chitosan-based biocompatible hybrid coatings: In-vitro anti-corrosion, antibacterial, and in-vivo wound healing studies.

This work aims to develop chitosan-based biocompatible hybrid coatings on synthetic surgical sutured by direct current electrophoretic deposition (DC-EPD) method. The chitosan (CS), curcumin (CR), aloe-vera (AV), and 2-aminothiazolidin-4-one-5-ethanoic acid (AT) were used as suspensions of varying combinations and compositions (A-I). Each suspension has a further 05 samples (Aa-Ae-Ia-Ie) at selected DC-EPD set parameters (2-10 V, t; 240 s, D; 1 cm). Potentiodynamic polarization measurements (PDP) were carried out in the ringer solution. Among all samples, Ed (CS, 1.6 g/L; 8 V) and Hb (CS-CR-AT, 1.6 g/Leach; 4 V) have shown greatest corrosion inhibition efficiency (IEPDP: 99 %), least corrosion rates (CR; 0.001 mm/y and 0.017 mm/y, respectively), and least corrosion current density (Icorr.; 0.01 A cm-2). SEM and FTIR further confirmed these two best coatings stable and corrosion resistant before and after performing corrosion test, while the coating thickness by profilometry test was found to be greater (16.28 µm) for Hb. Mechanical stress and strain of bare and coated samples were found to have no significant difference. Antibacterial activity revealed greater resistance of Hb against S. aureus as compared to Ed. In-vivo incision wound model study further revealed better healing and less inflammation with coated sutures with comparatively enhanced wound healing effect of Hb coated suture.

Bidirectional enhancement of output performance of nanogenerators by M-COFs materials.

The emergence of nanogenerators, which have the ability to capture mechanical energy from the environment and to collect and transmit tiny energy, is rapidly becoming a hot research topic. The performance of electrode materials is the key to the efficiency of nanogenerators. Covalent organic skeletons (COFs), a class of crystalline organic porous materials with the advantages of large specific surface area, high porosity, tunable structure, and flexible tailorability, have very significant advantages in being used as nanogenerator materials. In this paper, we synthesised two COF materials to investigate the effect of the introduction of active metals on the friction power generation performance of COFs without changing their topology, COF-2 containing zinc ions is capable of generating a short-circuit current of 107.5 µA during friction. The porous structure increases the effective contact area to form a larger charge density, and the introduction of metal ions can accelerate the charge separation and transport. The two bidirectional synergistic effects of the materials significantly improve the output performance of the nanogenerator, and a simple and efficient method is explored for the enhancement of the output performance of COF-based triboelectric nanogenerators.

An Imine-Functionalized Silicone-Based Epoxy Coating with Stable Adhesion and Controllable Degradation for Enhanced Marine Antifouling and Anticorrosion Properties.

Biofouling and corrosion of submerged equipment caused by marine organisms severely restrict the rapid development of the marine industry. Traditional antifouling or anticorrosion coatings typically serve a sole purpose and exhibit limited degradability upon failure, rendering them inadequate for current demands. Herein, a novel imine-functionalized command-degradable bio-based epoxy coating (SAHPEP-DDM) with enhanced integrated antifouling and anticorrosion performances was synthesized utilizing 1,3-bis (3-aminopropyl)-1,1,3,3-tetramethyldisiloxane and syringaldehyde. Compared with commercial epoxy resins (E51-DDM) and polydimethylsiloxanes (PDMS), the SAHPEP-DDM coating exhibits superior antifouling and anticorrosion properties due to the existence of -C=N- and Si-O-Si chain segments in the cross-linking network. The coating achieves resistance rates of 99.59 % and 99.20 % against E. coli and S. aureus, respectively, and shows promising resistance against algae and proteins, as well as excellent corrosion resistance in artificial seawater (with |Z|0.01 Hz and arc radius of about 1011â€…Ω and exceeding 1010â€…Ω respectively). The coating also exhibits excellent chemical resistance in organic solvents as well as neutral and alkaline environments. Moreover, its controlled degradation after coating failure can be achieved in acid aqueous solutions through temperature and acidity adjustments, facilitated by the presence of -C=N-. This work presents a novel degradable coating successfully coupled the dual functions of antifouling and anticorrosion coatings, avoiding the employment of intermediate coat, indicating vast potential for application in various marine engineering fields.

Preparation and properties of double-layer phenolic/polyurethane coated isophorone diisocyanate self-healing microcapsules.

Single-layer isophorone diisocyanate (IPDI) are one of the most popular self-healing microcapsules but suffers from low shell strength, poor heat resistance, stability and aging properties. In this paper, IPDI microcapsules were encapsulated into double-layer phenolic (PF)/polyurethane (PU) by a two-step process involving interfacial polymerization and in-situ polymerization. The prepared microcapsule composites were comprehensively characterized for their physical and chemical properties using optical microanalysis, scanning electron microscope, Fourier transform infrared spectroscopy, thermal gravimetric analysis and depth-sensing indentation analysis. Compared with the single-layer PU-IPDI microcapsule counterpart, the mechanical performance, thermal resistance, aging property and environmental stability of double-layer PF/PU-IPDI microcapsules were significantly improved. The epoxy coating was enhanced with the incorporation of 10 wt.% PF/PU-IPDI microcapsules, whose self-healing performance was evaluated by scratch corrosion test. The results demonstrated successful repair of coating scratches, along with the absence of corrosion on the coated steel substrate soaked in a 10 wt.% NaCl solution for 7 days. By comparing the tensile strength of epoxy coating before and after crack formation, it could be found that the self-healing efficiency was 57.9% when loaded with 10 wt.% of PF/PU-IPDI microcapsules in coating. This study highlights that the rational design of double-layer microcapsules integrated into the epoxy coating matrix could provide excellent anti-corrosion and self-healing properties.

A Multifunctional Coating with Active Corrosion Protection Through a Synergistic pH- and Thermal-Responsive Mechanism.

This article aims to develop CeO2 nanocontainer-constructed coating with a synergistic self-healing and protective nature through a simple mechanical blending technique to manage metal corrosion. The proposed coating exhibits excellent corrosion resistance, which is primarily attributed to the combination of thermal-driven healing and active corrosion inhibition. Paraffin wax and 2-polybenzothiazole-loaded CeO2 nanotubes (CeO2-MBT) are directly doped into epoxy coating to perform such a multifunctional role. CeO2 nanocontainers and encapsulated corrosion inhibitor MBT can be released by pH triggers to achieve instant corrosion inhibition upon the surface of metal substrate. In addition, any physical defects in the coating are responsively repaired by heating incorporated paraffin wax to regain structural integrity and consequent barrier function. Corrosion protection efficiency remains sufficient even after ten cycles of damage and healing. Such a multiple-functional coating strategy provides an alternative pathway toward efficient and sustainable performance to tackle corrosion-related challenges of metal components in both short-term and long-term services.

Eco-Friendly Waterborne Polyurethane Coating Modified with Ethylenediamine-Functionalized Graphene Oxide for Enhanced Anticorrosion Performance.

This study explores the potential of graphene oxide (GO) as an additive in waterborne polyurethane (WPU) resins to create eco-friendly coatings with enhanced anticorrosive properties. Traditionally, WPU's hydrophilic nature has limited its use in corrosion-resistant coatings. We investigate the impact of incorporating various GO concentrations (0.01, 0.1, and 1.3 wt%) and functionalizing GO with ethylenediamine (EDA) on the development of anticorrosive coatings for carbon steel. It was observed, by potentiodynamic polarization analysis in a 3.5% NaCl solution, that the low GO content in the WPU matrix significantly improved anticorrosion properties, with the 0.01 wt% GO-EDA formulation showing exceptional performance, high Ecorr (-117.82 mV), low icorr (3.70 × 10-9 A cm-2), and an inhibition corrosion efficiency (η) of 99.60%. Raman imaging mappings revealed that excessive GO content led to agglomeration, creating pathways for corrosive species. In UV/condensation tests, the 0.01 wt% GO-EDA coating exhibited the most promising results, with minimal corrosion products compared to pristine WPU. The large lateral dimensions of GO sheets and the cross-linking facilitated by EDA enhanced the interfacial properties and dispersion within the WPU matrix, resulting in superior barrier properties and anticorrosion performance. This advancement underscores the potential of GO-based coatings for environmentally friendly corrosion protection.

Stepwise-Induced Synthesis and Excellent Corrosion Protection of Ce/Eu Codoped ZnO Solid Solution Materials.

Under purely inorganic conditions, a synthesis route was devised wherein elements were introduced stepwise via coprecipitation based on differences in compound solubility. This synthesis method can change the microscopic morphology of the material without relying on a templating agent, resulting in the formation of the multilayered lamellar Ce/Eu codoped zinc oxide solid solution (ZCEOSS) with a self-assembled nested imbrication structure. The study improves the critical matter of corrosion by focusing on the electron and energy transfer mechanisms. By introduction of the bandgap modulator cerium element and fluorescence enhancer europium element into the ZnO material, the anticorrosion material has been successfully endowed with both photocathodic protection and luminescent initiative/stress dual corrosion defense functions. Due to the energy level staircase protection mechanism synergistically generated by the 4f electron shell of rare-earth elements in concert with semiconductor zinc oxide, the energy band positions were modulated to progressively guide the direction of electron flow, thereby suppressing corrosion reactions. In particular, the ZCEOSS material synthesized by doping 1% cerium and 7% europium and adding rare-earth elements at pH 7 exhibited the best corrosion inhibition performance. After immersion in simulated seawater for 96 h, Tafel polarization test results showed that compared to epoxy resin and ZnO anticorrosion systems, the ZCEOSS anticorrosion system exhibited significantly improved corrosion inhibition efficiency with enhancements of 1028.3 and 402.9%, respectively. This study provides new insights into the development of highly efficient inorganic anticorrosion materials.

Amyloid Proteins Adhesive for Slippery Liquid-Infused Porous Surfaces.

Biomimetic slippery liquid-infused porous surfaces (SLIPS) have emerged as a promising solution to solve the limitations of superhydrophobic surfaces, such as inadequate durability in corrosion protection and a propensity for frosting. However, the challenge of ensuring strong, lasting adhesion on diverse materials to enhance the durability of the lubricant layer remains. The research addresses this by leveraging amyloid phase-transitioned lysozyme (PTL) as an adhesive interlayer, conferring stable attachment of SLIPS across a variety of substrates, including metals, inorganics, and polymers. The silica-textured interface robustly secures the lubricant with a notably low sliding angle of 1.15°. PTL-mediated adhesion fortifies the silicone oil attachment to the substrate, ensuring the retention of its repellent efficacy amidst mechanical stressors like ultrasonication, water scrubbing, and centrifugation. The integration of robust adhesion, cross-substrate compatibility, and durability under stress affords the PTL-modified SLIPS exceptional anti-fouling, anti-icing, and anti-corrosion properties, marking it as a leading solution for advanced protective applications.

Janus GO/BTA/PMMA Microcapsules for Biobased Self-Healing Anticorrosion Coatings with Ultrahigh Performance.

The giant reduction of the barrier properties due to self-healing microcapsules and the lack of real-time protection during the healing remained the main challenges in self-healing anticorrosion coatings. Herein, a facile strategy using Janus graphene oxide (GO) as a dense and flexible shell has been proposed to synergistically solve these challenges. Benzotriazole (BTA) was used to synthesize Janus GO at the oil-water interface, and Janus GO/BTA/poly(methyl methacrylate) microcapsules were prepared. Energy-dispersive X-ray spectroscopy, Fourier infrared spectroscopy, Raman spectroscopy, and ultraviolet spectrophotometer analysis confirmed the formation of a Janus GO structure with one surface hydrophilic and the other hydrophobic. The surface morphology of J-GO-capsules with a high GO coverage rate was observed by scanning electron microscopy. The high biobased content coating containing J-GO-capsules showed a low-frequency impedance value above 1010 as assessed by electrochemical impedance spectroscopy after being immersed in 3.5 wt % NaCl solution for 60 days. In addition, the low-frequency impedance values of the coating were maintained after being scratched due to the self-healing properties of the J-GO-capsules as well as the real-time protective effect of the BTA. Biobased coatings with the best overall properties among all of the self-healing anticorrosion coatings were prepared.

Research on the Corrosion Resistance of Electrodeposited Ni-SiC Composites Constructed for Steel Storage Tank Application.

In this paper, the effects of the SiC phase incorporated in Ni substrate deposits on storage tank steel during electrodeposition at different current densities are explored. The microstructure, phase content, and corrosion resistance of the resulting Ni-SiC composites were investigated by scanning electron microscopy (SEM) matched with energy disperse spectroscopy (EDS), X-ray diffraction (XRD), and an electrochemical workstation, respectively. SEM micrographs and EDS results show that at 2.5 A/dm2, the composites presented a smooth and compact structure with high SiC content, while at 1.8 or 3.2 A/dm2, it became uneven and loose in structure with low SiC content. XRD patterns showed that the nickel grain size of composites firstly increased and then decreased with the growth of the current density. Notably, the Ni-SiC composite produced at 2.5 A/dm2 possessed a higher corrosion potential (-0.507 V) and lower corrosion current density (2.439 µA/cm2), illustrating that its excellent anti-corrosion ability was superior than that of other two composites. Hence, SiC co-deposited at 2.5 A/dm2 conducted as a protective barrier and inhibited the corrosion rate against a corrosion medium of Cl- and SO42- ions. In addition, the corrosion relationship illustrated that the SiC content of Ni-SiC composite firstly increased and then decreased with the growth of the current density, while the corrosion weight loss of Ni-SiC composites firstly decreased and then increased.

Upcycling of Spent LiFePO4 Cathodes to Heterostructured Electrocatalysts for Stable Direct Seawater Splitting.

The pursuit of carbon-neutral energy has intensified the interest in green hydrogen production from direct seawater electrolysis, given the scarcity of freshwater resources. While Ni-based catalysts are known for their robust activity in alkaline water oxidation, their catalytic sites are prone to rapid degradation in the chlorine-rich environments of seawater, leading to limited operation time. Herein, we report a Ni(OH)2 catalyst interfaced with laser-ablated LiFePO4 (Ni(OH)2/L-LFP), derived from spent Li-ion batteries (LIBs), as an effective and stable electrocatalyst for direct seawater oxidation. Our comprehensive analyses reveal that the PO4 3- species, formed around L-LFP, effectively repels Cl- ions during seawater oxidation, mitigating corrosion. Simultaneously, the interface between in situ generated NiOOH and Fe3(PO4)2 enhances OH- adsorption and electron transfer during the oxygen evolution reaction. This synergistic effect leads to a low overpotential of 237 mV to attain a current density of 10 mA cm-2 and remarkable durability, with only a 3.3 % activity loss after 600 h at 100 mA cm-2 in alkaline seawater. Our findings present a viable strategy for repurposing spent LIBs into high-performance catalysts for sustainable seawater electrolysis, contributing to the advancement of green hydrogen production technologies.

Corrosion-Resistant Ultrathin Cu Film Deposited on N-Doped Amorphous Carbon Film Substrate and Its Use for Crumpleable Circuit Board.

Copper (Cu) is widely used as an industrial electrode due to its high electrical conductivity, mechanical properties, and cost-effectiveness. However, Cu is susceptible to corrosion, which degrades device performance over time. Although various methods (alloying, physical passivation, surface treatment, etc.) are introduced to address the corrosion issue, they can cause decreased conductivity or vertical insulation. Here, using the nitrogen-doped amorphous carbon (a-C:N) thin film is proposed as a substrate on which Cu is directly deposited. This simple method significantly inhibits corrosion of ultrathin Cu (<20 nm) films in humid conditions, enabling the fabrication of ultrathin electronic circuit boards without corrosion under ambient conditions. This study investigates the origin of corrosion resistance through comprehensive microscopic/spectroscopic characterizations and density-functional theory (DFT) calculations: i) diffusion of Cu atoms into the a-C:N driven by stable C-Cu-N bond formation, ii) diffusion of N atoms from the a-C:N to the Cu layer heading the top surface, which is the thermodynamically preferred location for N, and iii) the doped N atoms in Cu layer suppress the inclusion of O into the Cu lattice. By leveraging the ultrathinness and deformability of the circuit board, a transparent electrode and a crumpleable LED lighting device are demonstrated.

Comparative Analysis of Coatings Applied for Anti-Corrosion Protection of Public Transport Vehicles' Structural Parts.

The conducted research focused on anti-corrosion systems applied for the protection of structural parts used in public transport vehicles. Detailed tests were carried out on samples taken from the brackets supporting the doors of a public transport bus. This work includes the results of the chemical analysis of the composition of snow-mud samples taken from the selected bus route and the results of laboratory tests performed on samples with various anti-corrosion coatings. Four types of samples made of S235JR steel with a zinc coating deposited by thermo-diffusion, electroplating, hot-dip zinc galvanization, and the cataphoresis method were tested. Both non-destructive tests-NDTs (the measurement of coating thickness and roughness, microscopic observations)-and destructive tests-DTs (scratch tests, salt chamber tests)-were performed. The conducted tests proved that the most effective method is the use of anti-corrosive hot-dip zinc coating.

Green synthesis of silver nanoparticles from Brassaiopsis hainla extract for the evaluation of antibacterial and anticorrosion properties.

Plant-mediated synthesis of silver nanoparticles (AgNPs) is an eco-friendly and convenient alternative to conventional methods. Brassaiopsis hainla (B. hainla) leaf extract (BHE) was used in this study to reduce metal salts and cap and stabilize nanoparticles (NPs), which were characterized and tested for antibacterial and anti-corrosion properties. Stirring the B. hainla extract with AgNO3 led to a color change, indicating nanoparticle formation. The absorption peak at 428 nm in the UV-visible spectrum further validated its formation. The AgNPs were characterized using various techniques such as FTIR, UV-visible, PXRD, HRTEM, SEM, and EDX. Powder X-ray diffraction analysis confirmed its nanocrystalline nature, with an average crystallite size of 17.92 nm. The FTIR spectrum showed hydroxyl, amine, amide, and carbonyl groups as capping and reducing agents for the AgNPs. SEM analysis revealed poly-dispersed NPs of various sizes, while EDX showed an intense peak for Ag, and TEM images revealed mostly hexagonal and triangular NPs. Antibacterial activity was tested against three human pathogens: Staphylococcus aureus (S. aureus), Pseudomonas, and Klebsiella oxytoca (K. oxytoca). Significant antibacterial activity was observed specifically against K. oxytoca, with an 11 mm inhibition zone. Both plant extracts and AgNPs inhibited acid-induced corrosion, with the highest inhibition efficiencies of 81.69 % and 69.54 % at 1000 ppm, respectively. With rising concerns over bacterial resistance and metal corrosion, this study addresses global challenges related to new antimicrobial agents, which are crucial for combating antibiotic resistance and protecting metals in various industries.

Anomalous Proton Blocking Property of Pore-Free Graphene Oxide Membrane.

Graphene oxide (GO) has been attracting intensive attention as a flexible barrier film, however, provides no barrier for proton transfer due to its out-of-plane proton conductivity (10-6 S cm-1) based on nanoscale defects with oxygen functional groups. In this study, it is reported that a pore-free GO (Pf-GO) membrane with controlled oxygen functional groups exhibits unexpected proton blocking behavior (10-11 S cm-1). Proton permeation tests conducted in aqueous solution demonstrate that proton permeation is below the detection limit, and lithium metal foils coated with the Pf-GO show higher chemical stability to water than those coated with previously reported GO. The Pf-GO has periodic honeycomb atomic structure, which is found to impart the Pf-GO membrane with novel performance characteristics distinct from those of conventional GO.

Anti-Corrosion Flocking Surface with Enhanced Wettability and Evaporation.

The corrosion protection of tool steel surfaces is of significant importance for ensuring cutting precision and cost savings. However, conventional surface protection measures usually rely on toxic organic solvents, posing threats to the environment and human health. In this regard, an integrated process of laser texturing and electrostatic flocking is introduced as a green anti-corrosion method on a high-speed steel (HSS) surface. Drawing from the principles of textured surface energy barrier reduction and fiber array capillary water evaporation enhancement, a flocking surface with a synergistic optimization of surface wettability and evaporation performance was achieved. Then, contact corrosion tests using 0.1 mol/L of NaCl droplets were performed. Contact angles representing wettability and change in droplet mass representing evaporation properties were collected. The elements and chemical bonds presented on the corroded surfaces were characterized by X-ray photoelectron spectroscopy (XPS). The results revealed that the flocking surface exhibited the lowest degree of corrosion when compared with smooth and textured surfaces. Corrosion resistance of the flocking surface was achieved through the rapid spread and evaporation of droplets, which reduced the reaction time and mitigated electrochemical corrosion. This innovative flocking surface holds promise as an effective treatment in anti-corrosion strategies for cutting tools.