Transforming Residual Lithium Compounds on the LiNi0.8Mn0.1Co0.1O2 Surface into a Li-Mn-P-O-Based Composite Coating for Multifaceted Improvements.

LiNi0.8Mn0.1Co0.1O2 (NMC811) is the most promising cathode material for next-generation lithium-ion batteries (LIBs). However, the chemical instability of the material during air exposure leads to the formation of residual lithium compounds (RLCs: LiOH and Li2CO3) on the surface and inhibits its practical application. Here, we propose a chemical conversion process to remove RLCs by utilizing them and forming a hybrid coating layer on the surface of NMC811 that contains Li3PO4, LiMn2O4, and LiMnPO4 phases, yielding multifaceted benefits. The hybrid layer on the surface protects the material from undesirable side reactions. It improves the cycle life of NMC811 by retaining 80% of its initial capacity after 300 cycles and 66% after 500 cycles at a 0.5C rate in the operating voltage of 3.0-4.3 V. The process enables high-voltage (4.7 V vs Li+/Li) operation by stabilizing the electrode-electrolyte interface, reduces the degree of cationic disorder and the voltage polarization for phase transitions, improves Coulombic efficiency and ion diffusion kinetics, and minimizes the secondary particle crack formation over long-term cycling. In fact, the coating reduces the detrimental effects of RLCs, leaves the surface for better Li+ transport, and hence significantly improves the electrochemical performance of NMC811.

Beneficial Role of Inherently Formed Residual Lithium Compounds on the Surface of Ni-Rich Cathode Materials for All-Solid-State Batteries.

This study validates the beneficial role of residual Li compounds on the surface of Ni-rich cathode materials (LiNixCoyMnzO2, NCM). Residual Li compounds on Ni-rich NCM are naturally formed during the synthesis procedure, which degrades the initial Coulombic efficiency and generates slurry gelation during electrode fabrication in Li-ion batteries (LIBs) using liquid electrolytes. To solve this problem, washing pretreatment is usually introduced to remove residual Li compounds on the NCM surface. In contrast to LIBs, we found that residual Li compounds can serve as a functional layer that suppresses the interfacial side reactions of the NCM in all-solid-state batteries (ASSBs). The formation of resistive phosphate-based compounds from the undesirable side reaction during the initial charging step is suppressed by the residual Li compounds on the surface of the NCM, thereby reducing polarization growth in ASSBs and enhancing rate performances. The advantageous effects of the intrinsic residual Li compounds on the NCM surface suggest that the essential washing process of the NCM for the liquid-based LIB system should be reconsidered for ASSB systems.

Clean the Ni-Rich Cathode Material Surface With Boric Acid to Improve Its Storage Performance.

The existence of residual lithium compounds (RLCs) on the surface of layered Ni-rich materials will deteriorate the electrochemical properties and cause safety problem. This work presents an effective surface washing method to remove the RLCs from LiNi0.90Co0.06Mn0.04O2 material surface, via ethyl alcohol solution that contains low concentration of boric acid. It is a low-cost process because the filter liquor can be recycled. The optimal parameters including washing time, boric acid concentration, and solid-liquid ratio were systematically studied. It has been determined by powder pH and Fourier transform infrared spectra results that the amount of RLCs was reduced effectively, and the storage performance was significantly enhanced for the washed samples. The 150th capacity retentions after storing had increased from 68.39% of pristine material to 85.46-94.84% of the washed materials. The performance enhancements should be ascribed to the surface washing process, which removed not only the RLCs, but also the loose primary particles effectively.

Formation and Effect of Residual Lithium Compounds on Li-Rich Cathode Material Li1.35[Ni0.35Mn0.65]O2.

Li-rich cathode materials are regarded as ideal cathode materials, owing to their excellent electrochemical capacity. However, residual lithium compounds, which are formed on the surface of the materials by reacting with moisture and carbon dioxide in ambient atmosphere, can impair the surface structure, injure the capacity, and impede the electrode fabrication using Li-rich materials. Exposure to air atmosphere causes the formation of residual lithium compounds; the formation of such compounds is believed to be related to humidity, temperature, and time during handling and storage. In this study, we demonstrated for the first time an artificial strategy for controlling time, temperature, and humidity to accelerate exposure. The formation and effect of residual lithium compounds on Li-rich cathode material Li1.35[Ni0.35Mn0.65]O2 were systematically investigated. The residual lithium compounds formed possessed primarily an amorphous structure and were partially coated on the surface. These compounds include LiOH, Li2O, and Li2CO3. Li2CO3 is the major component in residual lithium compounds. The presence of residual lithium compounds on the material surface led to a high discharge capacity loss and large discharge voltage fading. Understanding the formation and suppressing the effect of residual lithium compounds will help prevent their unfavorable effects and improve the electrochemical performance.