Tailoring of Silicone Urethane Methacrylate Resin for Vat Photopolymerization-Based 3D Printing of Shape Memory Polymers.

Polydimethylsiloxane (PDMS) or silicone elastomers have garnered considerable attention in the field of medical device applications due to their superior thermal stability. However, conventional manufacturing techniques for silicone elastomers suffer from drawbacks such as cost, lengthy production time, and inherent difficulties in fabricating complex structures. To address these limitations, photosensitive polydimethylsiloxane urethane methacrylate (PDMSUMA) oligomers were synthesized, and their curing behaviors were specifically investigated for vat photopolymerization 3D printing applications. The study focused on exploring the impact of weight ratios between poly(ethylene glycol) dimethacrylate (PEGDMA) and 2-hydroxyethyl methacrylate (HEMA) in the PDMSUMA resin formulation. The addition of PEGDMA as a reactive diluent was found to enhance the printability of the PDMSUMA resin and decrease its viscosity. Thermal, mechanical, and shape memory properties of the 3D-printed specimens were examined. Our findings demonstrate the potential of PDMSUMA resins for developing customizable shape memory materials with tailored properties.

Acrylonitrile Butadiene Styrene/Thermoplastic Polyurethane Blends for Material Extrusion Three-Dimensional Printing: Effects of Blend Composition on Printability and Properties.

Blend filaments of acrylonitrile butadiene styrene (ABS) and thermoplastic polyurethane (TPU) were prepared at different weight ratios, i.e., 100:0, 70:30, 50:50, 30:70, and 0:100, for FDM printing; the prepared filaments, with an average diameter of 2.77 ± 0.19 mm, were encoded as A100, A70T30, A50T50, A30T70, and T100, respectively. The properties and printability of the filaments were thoroughly investigated. The blend composition, as well as the printing parameters, were optimized to obtain the FDM-printed objects with a well-defined surface structure and minimized warpages. The glass transition temperatures of ABS and TPU in the blends were not much altered from those of the parent filaments, whereas the thermal degradation characteristics of the blend filaments still fell between those of the neat filaments. The fractured surfaces of the filaments, observed by SEM, appeared smoother when higher amounts of TPU integrated; the smoothest surface of the ABS-based filament was found in A30T70, indicating the well-compatible blend characteristic. This was also confirmed by its rheological behavior examined by a parallel plate rheometer at 225 °C. Not only was the printability of the filaments improved, but also the warpages of the 3D-printed specimens were decreased when increasing amount of TPU was incorporated into the filaments. Among the printed objects, the A30T70 specimen exhibited the evenest surface morphology with the lowest surface roughness value of 32.9 ± 13.2 nm and the most uniform and consistent linear printing structure when being fabricated at the nozzle temperature of 225 °C and the printing bed temperature of 60 °C. However, the incorporation of TPU into the filaments markedly cut down both strength and modulus values of the fabricated materials up to about half but assisted the printed articles to absorb more energy, demonstrating that this polymer served as a good and effective toughener for ABS.

Microfabrication of Thermoplastic Polypropylene Surface Structures via Thermal Imprinting for Controlling the Adhesion of Easy Peel Package.

Micropatterns were fabricated on polypropylene (PP) surfaces using the hot embossing technique with various temperatures ranging from 160 to 175 °C and applying force conditions from 100 to 300 N. To evaluate the replication quality, an effective filling ratio of 1 indicates that the volume of the formed pattern is similar to the mold cavity volume. From the results, the filling ratio increased with increasing the embossing temperature. For instance, under a constant force of 100 N, the filling ratio of polypropylene (PP) with small square arrays (pattern SS) increased from 0.08 to 0.41 when the embossing temperature was raised from 160 to 175 °C, respectively. With the increase of applied force, the filling ratio also increased. At an imprinting temperature of 175 °C and an applied force of 300 N, the highest effective filling ratio that was achieved was approximately 0.99. Furthermore, the effect of PP with different melt flow indexes (MFIs) on the filling ratio was investigated. For food packaging applications, a micropatterned PP sheet was heat-sealed with a biaxially oriented polypropylene (BOPP) film. The micropatterned PP sheet demonstrated easy-opening properties by varying sealing contact areas and micropattern geometries between the sheet and the BOPP film. All micropatterned PP sheets with an MFI of 25 g/10 min exhibited an easy peel property with adhesive failure characteristics at a heat-sealing temperature of 150 °C and a dwell time of 3 s. There was no residue on the PP substrate surface. The overall findings are beneficial in understanding the hot embossing technology for fabricating micropatterns on polymer surfaces, and it can be applied in an easy peel property for packaging applications.

Portable smartphone integrated 3D-Printed electrochemical sensor for nonenzymatic determination of creatinine in human urine.

3D printing technologies are an attractive for fabricating electrochemical sensors due to their ease of operation, freedom of design, fast prototyping, low waste, and low cost. We report the fabrication of a simple 3D-printed electrochemical sensing device for non-enzymatic detection of creatinine, an important indicator of renal function. To create the 3D-printed electrodes (3DE), carbon black/polylactic acid (CB/PLA) composite filament was used. The 3DE was activated using 0.5 M NaOH via amperometry prior to use to improve electrochemical performance. To give selectivity for creatinine, the activated 3DE was modified with a copper oxide nanoparticle-ionic liquid/reduced graphene oxide (CuO-IL/rGO) composite. The modified 3DE was characterized using microscopy and electrochemistry. Cyclic voltammetry and amperometry were used to evaluate sensor performance. The modified 3DE provided electrocatalytic activity towards creatinine without enzymes. Under optimal conditions, the modified 3DE directly coupled with a portable smartphone potentiostat exhibited the linear detection range of 0.5-35.0 mM, and the limit of detection was 37.3 µM, which is sufficient for detecting creatinine in human urine samples. Furthermore, the other physiological compounds present in human urine were not detected on the modified 3DE. Therefore, the modified 3DE could be a tool for effective creatinine screening in the urine.

Enhancing impact resistance and biodegradability of PHBV by melt blending with ENR.

This research aims to enhance the mechanical characteristics of poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) by using epoxidized natural rubber (ENR-25 and ENR-50) as a toughening agent and polybutadiene (PB) grafted with maleic anhydride (MA) (3 MA groups/chain) as a compatibilizer. The PHBV/ENR blends were mixed in 100/0, 90/10, 80/20, and 70/30 with PB-g-MA at 0, 5, and 10% (wt./wt.), using an internal mixer set to 175 °C with a rotor speed of 50 rpm. The findings indicated that at 70/30 PHBV/ENR composition, the impact strength of the blends with 25 and 50 epoxide contents were the greatest at 6.92 ± 0.35 J m-1 and 7.33 ± 1.19 J m-1, respectively, which are about two times greater than that of neat PHBV. Furthermore, the biodegradability of the PHBV/ENR blends was more substantial than that of neat PHBV, showing a mass reduction of approximately 40% and 45% for PHBV/ENR-25 and PHBV/ENR-50, respectively. In comparison, while the mass loss of PHBV was approximately 37% after three months of soil burial. The results indicate that ENR improves the toughness of the blends while simultaneously increasing PHBV degradation, which could pave the way for broadening PHBV for sustainability purposes.

Mechanically tunable resins based on acrylate-based resin for digital light processing (DLP) 3D printing.

Until now, only a few materials are available for additive manufacturing technologies that employ photopolymerization, such as stereolithography (SLA) and digital light processing (DLP) 3D printing systems. This study investigates a newly formulated resins as an alternative 3D printing materials with tunable mechanical properties to expand the potential applications of advanced engineering products such as wearable devices and small reactors. A commercial acrylate-based resin was selected as a standard resin (STD). The resin was formulated by combining various volume ratios of a low-cost polypropylene glycol (PPG) having various molecular weights (400, 1000, and 2000 g/mol) with the STD resin. The printability of the formulated resins was optimized using the digital light processing (DLP) 3D printing technique. The effects of the PPG contents on the properties of the printed parts were studied, including printability, thermal properties, mechanical properties, and thermo-mechanical properties. As a result, the formulated resins with 5-30%vol of PPG could be printed while higher PPG content led to print failure. Results suggest that increasing the PPG contents reduced the dimensional accuracy of the printed parts and decreased the mechanical properties, including the flexural strength, flexural modulus, impact strength, hardness, and elastic modulus. interestingly, at small loading, 5%vol, the mechanical performance of the printed specimens was successfully enhanced. These results are intriguing to use a tunable mechanical acrylate-based resin for a specific application such as a microreactor.

Efficacy of chitosan paste as intracanal medication against Enterococcus faecalis and Candida albicans biofilm compared with calcium hydroxide in an in vitro root canal infection model.

BACKGROUND: Enterococcus faecalis and Candida albicans are frequently found in persistent endodontic infection and could remain in dentinal tubules despite intracanal medication with calcium hydroxide (Ca(OH)2), a commonly used medication. Thus, an effective and safe antimicrobial medication against such refractory infection is necessary in endodontic retreatment, so we aimed to test the efficacy of chitosan paste against these microorganisms compared with Ca(OH)2 in root canals of extracted human teeth. METHODS: Thirty-six sterilized human root samples prepared from extracted premolars and upper maxillary incisors were infected with E. faecalis for 14 days, while 32 were infected with C. albicans for 48 h, for mature biofilm formation. The samples were assigned to 6 groups of intracanal medications: Group 1: no medication (negative control); Group 2: 20% Polyethylene glycol (PEG); Group 3: 20% Propylene glycol (PG); Group 4: Ca(OH)2; Group 5: Chitosan + PEG; and Group 6: Chitosan + PG. After 7 days, intracanal surface dentin was harvested using Protaper next, resuspended, serially diluted and spread on Brain-Heart-Infusion agar (for E. faecalis) and Yeast Extract-Peptone-Dextrose agar (for C. albicans) for colony count. Antimicrobial efficacy was determined as percentage of remaining colony forming unit (CFUs) relative to negative control and analyzed using One-way ANOVA and post-hoc Games-Howell test. The significance level was set at 0.05. RESULTS: For E. faecalis, chitosan + PG had significantly higher antibacterial activity than Ca(OH)2 (P = 0.039). Chitosan + PEG and chitosan + PG medication significantly reduced viable bacteria compared with negative control, PEG and PG (P = 0.001, 0.003, 0.024, respectively for chitosan + PEG; P = 0.002, 0.003, 0.014, respectively for chitosan + PG). For C.albicans, chitosan + PEG and chitosan + PG were not significantly different from Ca(OH)2. However, Chitosan + PEG and chitosan + PG, but not Ca(OH)2, showed a significantly lower level of remaining CFUs compared with negative control (P = 0.013 and 0.005, respectively). CONCLUSION: Chitosan paste showed better efficacy in reducing viable E. faecalis biofilm when compared to Ca(OH)2 after 7-day intracanal medication in this in vitro root canal model. It could also significantly reduce viable C. albicans, but was not significantly different from Ca(OH)2.

Development and dosimetric verification of 3D customized bolus in head and neck radiotherapy.

The commercial flat bolus cannot form perfect contact with the irregular surface of the patient's skin, resulting in an air gap. The purpose of this study was to evaluate the feasibility of using a 3D customized bolus from silicone rubber. The silicone rubber boluses were studied in basic characteristics. The 3D customized bolus was fabricated at the nose, cheek and neck regions. The point dose and planar dose differences were evaluated by comparing with virtual bolus. The hardness, thickness, density, Hounsfield unit (HU) and dose attenuation of the customized bolus were quite similar to a commercial bolus. When a 3D customized bolus was placed on the RANDO phantom, it can significantly increase buildup region doses and perfectly fit against the irregular surface shape. The average point dose differences of 3D customized bolus were -1.1%, while the commercial bolus plans showed -1.7%. The average gamma results for planar dose differences comparison of 3D customized bolus were 93.9%, while the commercial bolus plans were reduced to 91.9%. Overall, A silicone rubber bolus produced the feasible dosimetric properties and could save cost compared to a commercial bolus. The 3D printed customized bolus is a good buildup material and could potentially replace and improve treatment efficiency.

Recycling of Polypropylene/Polyethylene Blends: Effect of Chain Structure on the Crystallization Behaviors.

The combination of high-density polyethylene (HDPE), low-density polyethylene (LDPE) and polypropylene (PP) is frequently found in polymer waste streams. Because of their similar density, they cannot be easily separated from each other in the recycling stream. Blending of PP/ polyethylenes (PEs) in different ratios possibly eliminate the sorting process used in the regular recycling process. PP has fascinating properties such as excellent processability and chemical resistance. However, insufficient flexibility limits its use for specific applications. Blending of PP with relative flexible PEs might improve its flexibility. This is a unique approach for recycling or upcycling, which aims to maintain or improve the properties of recycled materials. The effects of the branched-chain structures of PEs on the crystallization behavior and the related mechanical properties of such blends were investigated. The overall kinetics of crystallization of PP was significantly influenced by the presence of PEs with different branched-chain structures. The presence of LDPE was found to decrease the overall crystallization rate while the addition of HDPE accelerated the crystallization process of the blends. No negative effect on the mechanical performance and the related crystallinity was observed within the studied parameter range.