Innovative Integration of Dual Quantum Cascade Lasers on Silicon Photonics Platform.

For the first time, we demonstrate the hybrid integration of dual distributed feedback (DFB) quantum cascade lasers (QCLs) on a silicon photonics platform using an innovative 3D self-aligned flip-chip assembly process. The QCL waveguide geometry was predesigned with alignment fiducials, enabling a sub-micron accuracy during assembly. Laser oscillation was observed at the designed wavelength of 7.2 µm, with a threshold current of 170 mA at room temperature under pulsed mode operation. The optical output power after an on-chip beam combiner reached sub-milliwatt levels under stable continuous wave operation at 15 °C. The specific packaging design miniaturized the entire light source by a factor of 100 compared with traditional free-space dual lasers module. Divergence values of 2.88 mrad along the horizontal axis and 1.84 mrad along the vertical axis were measured after packaging. Promisingly, adhering to i-line lithography and reducing the reliance on high-end flip-chip tools significantly lowers the cost per chip. This approach opens new avenues for QCL integration on silicon photonic chips, with significant implications for portable mid-infrared spectroscopy devices.

Room-temperature continuous-wave external cavity interband cascade laser tunable from 3.2 to 3.6†µm.

We report on wide tuning of external cavity interband cascade lasers (EC-ICLs) in continuous-wave operation at room temperature. The antireflection coated ICL gain chips were tuned with a diffraction grating in the Littrow configuration. A tuning range of 313 cm-1 (360 nm) from 2789 cm-1 to 3102 cm-1 (3.22 to 3.58 µm) in continuous wave at 293 K was demonstrated with a 5 µm-wide, 1.5 mm-long gain chip. A maximum output power of 13 mW and a minimum threshold current of 62 mA were measured at the peak gain. The heat dissipation of the chip was 0.2 W at threshold and 0.8 W at the maximum current of 200 mA.

High performance quantum cascade laser frequency combs at λ ∼ 6 µm based on plasmon-enhanced dispersion compensation.

We demonstrate quantum cascade laser (QCL) optical frequency combs emitting at λ ∼ 6 µm. A 5.5 µm-wide, 4.5 mm-long laser exhibits comb operation from -20 °C up to 50 °C. A maximum output power of 300 mW is achieved at 50 °C showing a robustness of the system. The laser output spectrum is ∼80 cm-1 wide at the maximum current, with a mode spacing of 0.334 cm-1, resulting in a total of 240 modes with an average power of 0.8 mW per mode. To achieve frequency comb operation, a plasmonic-waveguide approach is utilized. A thin, highly-doped indium phosphide (InP) layer is inserted in the top cladding design to compensate the positive dispersion of the system (material and waveguide). This approach can be further exploited to design QCL combs at even shorter wavelengths, down to 4 µm. Different ridge widths between 2.8 and 5.5 µm have been fabricated and characterized. All of the devices exhibit frequency comb operation. These observations demonstrate that the plasmonic-waveguide is a robust and reliable method for dispersion compensation of a semiconductor laser systems to achieve frequency comb operation.

Electrically-driven pure amplitude and frequency modulation in a quantum cascade laser.

We present pure amplitude modulation (AM) and frequency modulation (FM) achieved electrically in a quantum cascade laser (QCL) equipped with an integrated resistive heater (IH). The QCL output power scales linearly with the current applied to the active region (AR), but decreases with the IH current, while the emission frequency decreases with both currents. Hence, a simultaneous modulation applied to the current of the AR and IH sections with a proper relative amplitude and phase can suppress the AM, resulting in a pure FM, or vice-versa. The adequate modulation parameters depend on the applied modulation frequency. Therefore, they were first determined from the individual measurements of the AM and FM transfer functions obtained for a modulation applied to the current of the AR or IH section, respectively. By optimizing the parameters of the two modulations, we demonstrate a reduction of the spurious AM or FM by almost two orders of magnitude at characteristic frequencies of 1 and 10 kHz compared to the use of the AR current only.

Frequency stability of a dual wavelength quantum cascade laser.

We characterized the dual wavelength operation of a distributed Bragg reflector (DBR) quantum cascade laser (QCL) operating at 4.5 µm using two independent optical frequency discriminators. The QCL emits up to 150 mW fairly evenly distributed between two adjacent Fabry-Perot modes separated by ≈11.6 GHz. We show a strong correlation between the instantaneous optical frequencies of the two lasing modes, characterized by a Pearson correlation coefficient of 0.96. As a result, we stabilized one laser mode of the QCL to a N2O transition using a side-of-fringe locking technique, reducing its linewidth by a factor 6.2, from 406 kHz in free-running operation down to 65 kHz (at 1-ms observation time), and observed a simultaneous reduction of the frequency fluctuations of the second mode by a similar amount, resulting in a linewidth narrowing by a factor 5.4, from 380 kHz to 70 kHz. This proof-of-principle demonstration was performed with a standard DBR QCL that was not deliberately designed for dual-mode operation. These promising results open the door to the fabrication of more flexible dual-mode QCLs with the use of specifically designed gratings in the future.

Plasmon-enhanced waveguide for dispersion compensation in mid-infrared quantum cascade laser frequency combs.

We demonstrate dispersion compensation in mid-infrared quantum cascade laser frequency combs (FCs) emitting at 7.8 µm using the coupling of a dielectric waveguide to a plasmonic resonance in the top cladding layer of the latter. Devices with group velocity dispersion lower than 110 fs2/mm were fabricated, and narrow beatnotes with FWHM linewidths below 1 kHz were measured on the entire operation range. At -20°C, the optical output power reaches 275 mW, and the optical spectrum spans 60 cm-1. The multi-heterodyne beating spectrum of two devices was measured and spans 46 cm-1, demonstrating the potential of dispersion-engineered waveguides for the fabrication of highly stable and reliable quantum cascade laser FCs with high output power across the mid-infrared.

Gain-guided broad area quantum cascade lasers emitting 23.5 W peak power at room temperature.

We report gain-guided broad area quantum cascade lasers at 4.55 µm. The devices were processed in a buried heterostructure configuration with a current injector section much narrower than the active region. They demonstrate 23.5 W peak power at a temperature of 20°C and duty cycle of 1%, while their far field consists of a single symmetric lobe centered on the optical axis. These experimental results are supported well by 2D numerical simulations of electric currents and optical fields in a device cross-section.

All-electrical frequency noise reduction and linewidth narrowing in quantum cascade lasers.

A novel all-electrical method of frequency noise reduction in quantum cascade lasers (QCLs) is proposed. Electrical current through the laser was continuously adjusted to compensate for fluctuations of the laser internal resistance, which led to an active stabilization of the optical emission frequency. A reduction of the linewidth from 1.7 MHz in the standard constant current mode of operation down to 480 kHz is demonstrated at 10-ms observation time when applying this method to a QCL emitting at 7.9 µm.

Continuous wave operation of buried heterostructure 4.6 µm quantum cascade laser Y-junctions and tree arrays.

Room-temperature continuous-wave operation for buried heterostructure 4.6 µm quantum cascade laser Y-junctions and tree arrays, overgrown using hydride vapor phase epitaxy, has been demonstrated. Pulsed wall plug efficiency for the Y-junctions with bending radius of 5mm was measured to be very similar to that of single-emitter lasers from the same material, indicating low coupling losses. Comparison between model and experimental data showed that the in-phase mode was dominating for 10mm-long Y-junctions with 5 µm-wide 1mm-long stem and 5 µm-wide branches. Total optical power over 1.5 W was demonstrated for four-branch QCL tree array.

Multiwatt long wavelength quantum cascade lasers based on high strain composition with 70% injection efficiency.

A strain-balanced, AlInAs/InGaAs/InP quantum cascade laser structure, designed for light emission near 9 µm, was grown by molecular beam epitaxy. Laser devices were processed in buried heterostructure geometry. Maximum pulsed and continuous wave room temperature optical power of 4.5 and 2 W and wallplug efficiency of 16% and 10%, respectively, were demonstrated for a 3mm by 10 µm laser mounted epi-side down on an AlN/SiC composite submount. Pulsed laser characteristics were shown to be self-consistently described by a simple model based on rate equations using measured 70% injection efficiency for the upper laser level.

Tapered 4.7 µm quantum cascade lasers with highly strained active region composition delivering over 4.5 watts of continuous wave optical power.

A strain-balanced, Al0.7In0.22As/In0.72Ga0.28As/InP quantum cascade laser structure, designed for light emission at 4.7µm using the non-resonant extraction design approach, was grown by molecular beam epitaxy. Laser devices were processed in tapered buried heterostructure geometry and then mounted on AlN/SiC composite submounts using hard solder. A 10 mm long laser with 7.5µm-wide central section tapered up to 20µm at laser facets generated over 4.5W of single-ended CW/RT optical power at 283K. Maximum wallplug efficiency of 16.3% for this laser was reached at 4W level. Reliability of over 2,000h has been demonstrated for an air-cooled system delivering optical power of 3W in a collimated beam with overall system efficiency exceeding 10%.

λ~7.1 µm quantum cascade lasers with 19% wall-plug efficiency at room temperature.

Strain-balanced In0.6Ga0.4As/Al0.56In0.44As quantum cascade lasers emitting at a wavelength of 7.1 µm are reported. The active region is based on a three-phonon-resonance quantum design with a low voltage defect of 120 meV at injection resonance. A maximum wall-plug efficiency of 19% is demonstrated in pulsed mode at 293 K. Continuous-wave output power of 1.4 W and wall-plug efficiency of 10% are measured at the same temperature, as well as 1.2 W of average power in uncooled operation. A model for backfilling of the lower laser level which takes into account the number of subbands in the injector is presented and applied to determine the optimum value of the voltage defect to maximize wall-plug efficiency at room temperature, which is found to be ~100 meV, in good agreement with experimental results.

Activation energy study of electron transport in high performance short wavelengths quantum cascade lasers.

We present a method to study current paths through quantum cascade lasers (QCLs). The temperature dependence of the current is measured at a fixed voltage. At low temperatures we find activation energies that correspond to the energy difference between the injector ground state and the upper laser level. At higher temperatures additional paths with larger activation energies are found. Application of this method to high performance QCLs based on strained InGaAs/InAlAs quantum wells and barriers with different band-offsets allows us to identify individual parasitic current paths through the devices. The results give insight into the transport properties of quantum cascade lasers thus providing a useful tool for device optimization.

Continuous-wave operation of a broadly tunable thermoelectrically cooled external cavity quantum-cascade laser.

Continuous-wave operation of an external cavity quantum-cascade laser on a thermoelectric cooler is reported. The active region of the gain element was based on a bound-to-continuum design emitting near 5.15 microm. The external cavity setup was arranged in a Littrow configuration. The front facet of the gain chip was antireflection coated. The laser could be tuned over more than 170 cm(-1) from 4.94 to 5.4 microm and was single mode over more than 140 cm(-1). The output power was in excess of 10 mW over approximately 100 cm(-1) and in excess of 5 mW over approximately 130 cm(-1) at -30 degrees C.