Pore characteristics of sulfate-activated coal gasification slag cement paste backfill for mining.

With the mass production of coal-based solid waste, coal mine filling can effectively consume it. The coal gasification slag is modified and prepared as coal mine filling material to meet the relevant technical requirements, which can realize the recycling of coal mine → coal chemical industry → coal mine. In this paper, in order to explore the evolution law of the mechanical properties and pore structure characteristics of the modified coal gasification slag-cement cemented paste backfill (MCGS-CPB) prepared by sodium sulfate excitation coal gasification slag, a combined macro-meso-micro testing method is used. MCGS-CPB with different sodium sulfate contents (1~5%) were prepared and tested for uniaxial compressive strength (UCS), mercury intrusion (MIP) and microscopic tests. The results show that sodium sulfate has a significant effect on the UCS and pore structure characteristics of MCGS-CPB. The mechanical properties and pore structure characteristics of MCGS-CPB were best when sodium sulfate was doped at 3%; the mechanical properties and pore structure characteristics of MCGS-CPB were deteriorated when the addition of sodium sulfate is higher than 3%. On the meso-scale, when sodium sulfate was doped with 3%, the more harmful pores of MCGS-CPB gradually changed into harmless, less harmful, and harmful pores, and the macroscopic mechanical properties were gradually improved; when the addition of sodium sulfate is higher than 3%, the harmless, less harmful, and harmful pores of MCGS-CPB gradually changed into more harmful pores, and the macroscopic mechanical properties were deteriorated. On a microscopic scale, sodium sulfate can cause MCGS-CPB to form hydration products with expansion properties. The presence of a reasonable amount of sodium sulfate in the pores of MCGS-CPB is beneficial to the development of mechanical properties. However, excessive presence will lead to the formation of expansion stress, gradual formation of micro-expansion cracks, and deteriorate the macroscopic mechanical properties. Hence, the volcanic ash activity of coal gasification slag excited by external addition of sodium sulfate should not exceed 3%. This study provides a reference value for application ratio of sodium sulfate-stimulated MCGS-CPB used in coal mine filling design.

Investigating the synergistic effects of magnesia-coal slag based solid waste cementitious materials and its basic characteristics as a backfill material.

Applying solid waste resources as backfill material can reduce both the cost of backfill and the environmental problems caused by solid waste landfills. In this paper, the synergistic reaction effects of solid waste modified magnesia slag (MMS), coal gasification slag (CGS), and desulfurized gypsum (DG) as magnesium-coal slag based cementitious materials (MCC) and their preliminary feasibility as mining cementitious materials in synergy with coal gangue for the preparation of backfill materials are investigated. The results show that the order of the compressive strength of the cementitious systems is ternary system > binary system > monolithic system, which proves the existence of synergistic effect among MMS, CGS, and DG and determines the optimal dosing of each raw material in the ternary system. At early ages, the physical effect of CGS and the chemical effect of DG in the ternary system can promote the hydration reaction of MMS, but the synergistic effect between the three is weak; At later ages, a synergistic effect occurred among silica-aluminate depolymerization in CGS, dissolved sulfate from DG and hydration products from MMS, which promoted the production of more hydration products calcium-silicate(aluminum)-hydrate (C-S(A)-H) and AFt, and improved the compressive strength. In addition, the strength, fluidity and leaching of the backfill material prepared by MCC in collaboration with coal gangue can meet the preliminary feasibility for mine backfill. In the present work, the full solid waste MCC is developed to completely replace cement and use it to prepare backfill materials, which is of great importance to the comprehensive utilization of bulk solid waste, the reduction of backfill costs, and the enhancement of the economic and ecological interests of mines.

Basic characteristics of magnesium-coal slag solid waste backfill material: Part I. preliminary study on flow, mechanics, hydration and leaching characteristics.

The environmental damage caused by surface subsidence and coal-based solid waste (CBSW) is a common problem in the process of coal mining. Backfill mining can control the mining-induced subsidence and solve the problem of bulk solid waste storage. In the present work, a magnesium-coal slag solid waste backfill material (MCB) with modified magnesium slag (MS) as binder and CBSW (fly ash (FA), flue gas desulfurization gypsum (FDG) and coal gasification slag (CGS)) as supplementary cementitious material/aggregate was proposed to meet the needs of coal mining in Northern Shaanxi, China, to realize the comprehensive treatment of goaf and CBSW. The results show that: (1) The rheological curve of the fresh MCB slurry is highly consistent with the Herschel-Bulkley (H-B) model, and its fluidity meets the basic requirements of mine backfill pumping. With the addition of FDG and MS, the yield stress, apparent viscosity and thixotropy of MCB slurry increase, while the pseudoplastic index and slump decrease. (2) The strength of MCB develops slowly in the early stage (0∼14 days) and increases rapidly in the later stage (14∼90 days). Except for the ratio of M20F1 and FDG = 0%, the strength of samples at other ratios (at 28 days) is between 6.06∼11.68 MPa, which meets the strength requirement of 6 MPa for coal mine backfill. The addition of MS and appropriate amount of FDG is beneficial to the development of strength. In contrast, MS exhibits a significant improvement in early strength, and FDG has a significant improvement in late-age strength. (3) Corresponding to the compressive strength, the hydration products C-S(A)-H and AFt of MCB are less in the early stage and greatly increased in the later stage. The active substance in FA/CGS will undergo pozzolanic reaction with the MS hydration product CH. The addition of FDG and MS can promote the reaction and increase the amount of hydration product, but in contrast, the promotion effect of FDG is more significant. (4) The amount of heavy metal leaching of MCB meets the requirements of national standards. The hardened MCB has a solidification/stabilization effect on heavy metal elements, which can significantly reduce the amount of heavy metal leaching. The results imply that MCB is a safe, reliable, and eco-friendly solid waste backfill material, and its application is conducive to the coordinated development of coal resource mining and environmental protection.

Evaluation of the lignite biotransformation capacity of Fusarium sp. NF01 cultured on different growth substrates.

The screening and studying the lignite solubilization/degradation capacities of indigenous microorganisms are key to exploring the in-situ biotransformation of lignite. Herein, a fungus was isolated from in-situ lignite samples and identified as Fusarium sp. NF01. This isolate was then cultured on four different carbon sources to evaluate its lignite-transformation capacity. When cultured on a solid agar medium containing sodium gluconate or sodium glutamate, Fusarium sp. NF01 completely liquefied 0.5 g of lignite within 6 days, and when cultured in a liquid medium containing sodium gluconate, the weight of lignite decreased by 28.4% within 7 days. Elemental analysis showed that the rate of lignite biodegradation was inversely proportional to the C:O ratio of the residual lignite samples. Additionally, a 5.9% biodesulfurization rate was achieved when Fusarium sp. NF01 was cultured in the presence of sodium gluconate. Finally, Fourier-transform infrared analysis of the residual lignite samples revealed relatively weak signal intensities of the signature peaks representing the following: aromatic ring side chains; ether, ester, and alcohol bonds; aromatic ring carbon-carbon double bonds; and aliphatic methyl and methylene. The results show that Fusarium sp. NF01 degrades lignite in a carbon-dependent manner and could be thus used for the bioconversion of subsurface coalbeds.