ABSTRACT
A novel approach is presented for manipulating the size and chemistry of nanoscopic features using a combination of contact molding and living free radical polymerization. In this approach a highly cross-linked photopolymer, based on a methacrylate/acrylate mixture, was patterned into submicrometer-sized features on a silicon wafer using a contact-molding technique. A critical component of the monomer mixture was the incorporation of an initiator containing monomer into the network structure, which provides sites for functional group amplification. Features ranging in size from 5 microm to <60 nm were accurately replicated by this process and living free radical polymerizations, both atom transfer radical and nitroxide-mediated polymerization (NMP), could be conducted from these initiating sites to yield polymer brushes which represent a grafted layer of linear chains attached to the original network polymer. Grafts consisting of polystyrene, poly(methyl methacrylate), and poly(2-hydroxyethyl)methacrylate were grown with controlled thicknesses ranging from 10 to 143 nm and graft molecular weights of between 18 000 to 290 000 amu. As a result of this secondary graft process, feature sizes could be tuned from the original 100 nm down to 20 nm, and the surface chemistry varied from hydrophilic to hydrophobic starting from the same initial master pattern. The thin films and patterned features were characterized by contact angle, ellipsometry, optical, and atomic force microscopies.
ABSTRACT
A range of polyelectrolyte-grafted silica particles have been prepared by grafting suitable initiators onto near-monodisperse, 304-nm-diameter silica particles using siloxane chemistry, followed by surface-initiated atom transfer radical polymerization (ATRP) of four ionic vinyl monomers, namely sodium 4-styrenesulfonate (SStNa), sodium 4-vinylbenzoate (NaVBA), 2-(dimethylamino)ethyl methacrylate (DAM), and 2-(diethylamino)ethyl methacrylate (DEA) in protic media. The resulting polyelectrolyte-grafted silica particles were characterized using dynamic light scattering (DLS), thermogravimetric analysis (TGA), X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), helium pycnometry, and diffuse reflectance infrared Fourier transfer spectroscopy (DRIFTS). The TGA results indicated that the polyelectrolyte contents of the silica particles could be varied from 0.6% to 6.0% in weight. SEM studies revealed several surface morphologies for the grafted polyelectrolytes and XPS analysis of the particle surface also provided good evidence for surface grafting. Combined aqueous electrophoresis and DLS studies confirmed that these polyelectrolyte-grafted silica particles had pH-dependent colloid stabilities, as expected. Cationic polyelectrolyte-grafted silica particles were colloidally stable at low or neutral pH, but became aggregated at high pH. Conversely, anionic polyelectrolyte-coated silica particles became unstable at low pH. It was found that the rate of surface-initiated ATRP was substantially slower than the analogous solution polymerization. Finally, there was some evidence to suggest that, at least in some cases, a significant fraction of polymer chains became detached from the silica particles during polymerization.