A hybrid FeOx/CoOx/Pt ternary nanocatalyst for augmented catalysis of formic acid electro-oxidation.

Platinum-based catalysts that have long been used as the anodes for the formic acid electro-oxidation (FAO) in the direct formic acid fuel cells (DFAFCs) were susceptible to retrogradation in performance due to CO poisoning that impaired the technology transfer in industry. This work is designed to overcome this challenge by amending the Pt surface sequentially with nanosized cobalt (nano-CoOx, fibril texture of ca. 200 nm in particle size) and iron (nano-FeOx, nanorods of particle size and length of 80 and 253 nm, respectively) oxides. This enriched the Pt surface with oxygenated groups that boosted FAO and mitigated the CO poisoning. The unfilled d-orbitals of the transition metals and their tendency to vary their oxidations states presumed their participation in a faster mechanism of FAO. Engineering the Pt surface in this FeOx/CoOx/Pt hierarchy resulted in a remarkable activity toward FAO, that exceeded four times that of the Pt catalyst with up to ca. 2.5 times improvement in the catalytic tolerance against CO poisoning. This associated a ca. - 32 mV shift in the onset potential of FAO which increased to - 40 mV with a post-activation of the same catalyst at - 0.5  in 0.2 mol L-1 NaOH, displaying the catalyst's competitiveness in reducing overpotentials in DFAFCs. It also exhibited a favorable amelioration in the catalytic durability in long-termed chronoamperometric electrolysis. The electrochemical impedance spectroscopy and the CO stripping voltammetry were employed to elucidate the origin of enhancement.

Boosted formic acid electro-oxidation on platinum nanoparticles and "mixed-valence" iron and nickel oxides.

The modification of Pt nanoparticles (nano-Pt, assembled electrochemically onto a glassy carbon (GC) substrate) with hybrid multivalent nickel (nano-NiOx) and iron (nano-FeOx) oxide nanostructures was intended to steer the mechanism of the formic acid electro-oxidation (FAO) in the desirable dehydrogenation pathway. This binary modification with inexpensive oxides succeeded in mediating the reaction mechanism of FAO by boosting reaction kinetics "electron transfer" and amending the surface geometry of the catalyst against poisoning. The sequence of deposition was optimized where the a-FeOx/NiOx/Pt/GC catalyst (where "a" denotes a post-activation step for the catalyst at -0.5 V in 0.5 mol L-1 NaOH) reserved the best hierarchy. Morphologically, while nano-Pt appeared to be spherical (ca. 100 nm in average diameter), nano-NiOx appeared as flowered nanoaggregates (ca. 56 nm in average diameter) and nano-FeOx (after activation) retained a plate-like nanostructure (ca. 38 nm in average diameter and 167 nm in average length). This a-FeOx/NiOx/Pt/GC catalyst demonstrated a remarkable catalytic efficiency (125 mA mgPt-1) for FAO that was ca. 12.5 times that of the pristine Pt/GC catalyst with up to five times improvement in the catalytic tolerance against poisoning and up to -214 mV shift in the FAO's onset potential. Evidences for equipping the a-FeOx/NiOx/Pt/GC catalyst with the least charge transfer resistance and the highest stability among the whole investigated catalysts are provided and discussed.

Tailor-designed nanowire-structured iron and nickel oxides on platinum catalyst for formic acid electro-oxidation.

This investigation is concerned with designing efficient catalysts for direct formic acid fuel cells. A ternary catalyst containing iron (nano-FeOx) and nickel (nano-NiOx) nanowire oxides assembled sequentially onto a bare platinum (bare-Pt) substrate was recommended for the formic acid electro-oxidation reaction (FAOR). While nano-NiOx appeared as fibrillar nanowire bundles (ca. 82 nm and 4.2 µm average diameter and length, respectively), nano-FeOx was deposited as intersecting nanowires (ca. 74 nm and 400 nm average diameter and length, respectively). The electrocatalytic activity of the catalyst toward the FAOR depended on its composition and loading sequence. The FeOx/NiOx/Pt catalyst exhibited ca. 4.8 and 1.6 times increases in the catalytic activity and tolerance against CO poisoning, respectively, during the FAOR, relative to the bare-Pt catalyst. Interestingly, with a simple activation of the FeOx/NiOx/Pt catalyst at -0.5 V vs. Ag/AgCl/KCl (sat.) in 0.2 mol L-1 NaOH, a favorable Fe2+/Fe3+ transformation succeeded in mitigating the permanent CO poisoning of the Pt-based catalysts. Interestingly, this activated a-FeOx/NiOx/Pt catalyst had an activity 7 times higher than that of bare-Pt with an ca. -122 mV shift in the onset potential of the FAOR. The presence of nano-FeOx and nano-NiOx enriched the catalyst surface with extra oxygen moieties that counteracted the CO poisoning of the Pt substrate and electronically facilitated the kinetics of the FAOR, as revealed from CO stripping and impedance spectra.