The effect of maleic anhydride grafted polypropylene addition on the degradation in the mechanical properties of the PP/wood composites.

This work focuses on studying the influence of coupling agents on the degradation in the mechanical properties of Polypropylene (PP)/wood composites. Maleic anhydride polypropylene (MAPP) was used as a coupling agent between the wood flour and PP matrix. As the coupling agent plays an important role in the stability of the WPC, a 10 wt% wood flour was mixed with PP granules along with a UV stabilizer and varying percentages (1, 3, 5 wt%) of MAPP in a twin-screw extruder to obtain PWC granules. The composite granules were injection molded to produce tensile samples for the mechanical characterization of the composites. To test the environmental degradation of the PWCs, the tensile samples were exposed to the environmental conditions for 0, 336 h (14 days), and 672 h (28 days) prior to testing. After the specified exposure time, the samples were mechanically characterized using tensile testing. The degradation characteristics of the WPCs were quantified in terms of the failure strains of the composite with exposure time. The experiments were designed, and various analyses, including ANOVA, regression equation, and prediction tests, were carried out to investigate the impact of parameters on the failure strain of the PWCs. Moreover, the study aimed to examine the effect of parameters such as MAPP and time, on the failure strain of the composites. From the experimental results, it is concluded that the composites containing 1 wt% of MAPP showed superior retention in the degradation of composites when compared with 3 and 5 wt% MAPP content.

Effect of the Matrix Melt Flow Index and Fillers on Mechanical Properties of Polypropylene-Based Composites.

In this work, mechanical properties of reinforced polypropylene composites were studied. PP in particulates shape with two different melt flow indexes (MFI) was used, i.e., 3 and 23 g/10 min, namely PP3 and PP23, respectively. Three different materials, namely TiO2 nanoparticle (nTiO2, spherical, 0D), micro-size short carbon fiber (SCF, fiber, 1D), and graphite nanoplatelet (GNP, sheet, 2D), were used as reinforcements/fillers. PP and fillers (in the desired composition) were first pre-mixed by a mechanical mixer. The mixture was then fed to a co-rotating twin-screw extruder for melt-compounding, followed by injection molding to fabricate testing samples. The microstructure and fracture surface of the composites were observed by a scanning electron microscope (SEM). Additionally, tensile, flexural, impact, and hardness tests were conducted to evaluate their mechanical properties. The SEM images stipulate that PP23 had better adhesion and dispersion with the fillers. The results from the SEM images support the mechanical testing results. PP23 composites exhibited more significant improvement in mechanical properties in comparison to PP3. At 5 wt. % filler loading, PP/GNP composite exhibited a greater improvement in mechanical properties compared with two other composites, which are PP/SCF and PP/nTiO2 composites for both PPs.

The Multiple Uses of Polypropylene/Polyethylene Terephthalate Microfibrillar Composite Structures to Support Waste Management-Composite Processing and Properties.

Composite processing and subsequent characterization of microfibrillar composites (MFC) were the focus of this work. Compression molding of wound MFC filaments was used to fabricate MFC composites. The MFC composites were composed of polypropylene (PP) as matrix materials and polyethylene terephthalate (PET) as reinforcement fibers. The PP/PET blends were mixed with PET contents ranging from 22 wt% to 45 wt%. The effect of processing parameters, pressure, temperature, and holding time on the mechanical properties of the MFCs was investigated. Tensile tests were conducted to optimize the processing parameter and weight ratio of PET. Tensile strength and modulus increased with the increase in PET content. PP/45 wt% PET MFC composites properties reached the value of PP/30 wt% GF. Falling weight tests were conducted on MFC composites. The MFC composites showed the ability to absorb the impact energy compared to neat PP and PP/30 wt% GF.

Development of Polypropylene/Polyethylene Terephthalate Microfibrillar Composites Filament to Support Waste Management.

The concept of microfibrillar composites (MFCs) is adopted to produce composites of polyethylene terephthalate (PET) fiber-reinforced polypropylene (PP) materials. The two polymers were dry mixed with PET content ranging from 22 to 45 wt%. The PET has been used as a reinforcement to improve the mechanical properties of composites. The relationship between the morphology of the MFC structure and the mechanical behavior of the MFC filament was investigated. Analysis of the structure and mechanical behavior helped to understand the influence of the stretching ratio, extruder-melt temperature, stretching-chamber temperature, and filament speed.

Mechanical and Physical Properties of Short Carbon Fiber and Nanofiller-Reinforced Polypropylene Hybrid Nanocomposites.

The effect of various combinations of filler materials on the performance of polypropylene (PP)-based composites was investigated. PP in particulate form was used as the matrix. Milled short carbon fiber (SCF) micro-size, graphite nano-platelet (GNP), and titanium dioxide nanoparticles (nTiO2) were used as fillers. These fillers were incorporated in the polymer matrix to produce mono-filler (PP/SCF and PP/nanofiller) and hybrid composites. Hybrid composites consist of PP/10SCF/GNP, PP/10SCF/nTiO2, and PP/10SCF/GNP/nTiO2. The effect of the addition of SCF, GNP, and nTiO2 on PP-based composites was investigated by analyzing their morphological, mechanical, and physical properties. The addition of mono-filler to the PP matrix improved the mechanical properties of the composites when compared to the neat PP. The ultimate tensile strength (UTS), flexural modulus, flexural strength, and impact toughness of the hybrid composites with 15 wt % total loading of fillers, were higher than that of mono-filler composites with 15 wt % SCF (PP/15SCF). A maximum increase of 20% in the flexural modulus was observed in the hybrid composite with 10 wt % of SCF with the additional of 2.5 wt % GNP and 2.5 wt % nTiO2 when compared to PP/15SCF composite. The addition of 2.5 wt % nTiO2 to the 10 wt % SCF reinforced PP, resulted in increasing the strain at break by 15% when compared to the PP/10SCF composite. A scanning electron microscope image of the PP/10SCF composite with the addition of GNP improved the interfacial bonding between PP and SCF compared with PP/SCF alone. A decrease in the melt flow index (MFI) was observed for all compositions. However, hybrid composites showed a higher decrease in MFI.

Reinforcing Low-Volume Fraction Nano-TiN Particulates to Monolithical, Pure Mg for Enhanced Tensile and Compressive Response.

Novel Mg (0.58, 0.97, 1.98 and 2.5) vol. % TiN nanocomposites containing titanium nitride (TiN) nanoparticulates of ~20 nm size are successfully synthesized by a disintegrated melt deposition technique followed by hot extrusion. Microstructural characterization of Mg-TiN nanocomposites indicate significant grain refinement with Mg 2.5 vol. % TiN exhibiting a minimum grain size of ~11 µm. X-ray diffraction studies of Mg-TiN nanocomposites indicate that addition of up to 1.98 vol. % TiN nanoparticulates aids in modifying the strong basal texture of pure Mg. An attempt is made to study the effects of the type of titanium (metal or ceramic), size, and volume fraction addition of nanoparticulates on the microstructural and mechanical properties of pure magnesium. Among the major strengthening mechanisms contributing to the strength of Mg-Ti-based nanocomposites, Hall-Petch strengthening was found to play a vital role. The synthesized Mg-TiN nanocomposites exhibited superior tensile and compression properties indicating significant improvement in the fracture strain values of pure magnesium under loading. Under tensile and compression loading the presence of titanium (metal or ductile phase) nanoparticulates were found to contribute more towards the strengthening, whereas ceramics of titanium (brittle phases) contribute more towards the ductility of pure magnesium.

Amorphous SiO2 NP-Incorporated Poly(vinylidene fluoride) Electrospun Nanofiber Membrane for High Flux Forward Osmosis Desalination.

Novel amorphous silica nanoparticle-incorporated poly(vinylidine fluoride) electrospun nanofiber mats are introduced as effective membranes for forward osmosis desalination technology. The influence of the inorganic nanoparticle content on water flux and salt rejection was investigated by preparing electrospun membranes with 0, 0.5, 1, 2, and 5 wt % SiO2 nanoparticles. A laboratory-scale forward osmosis cell was utilized to validate the performance of the introduced membranes using fresh water as a feed and different brines as draw solution (0.5, 1, 1.5, and 2 M NaCl). The results indicated that the membrane embedding 0.5 wt % displays constant salt rejection of 99.7% and water flux of 83 L m(-2) h(-1) with 2 M NaCl draw solution. Moreover, this formulation displayed the lowest structural parameter (S = 29.7 µm), which represents approximately 69% reduction compared to the pristine membrane. Moreover, this study emphasizes the capability of the electrospinning process in synthesizing effective membranes as the observed water flux and average salt rejection of the pristine poly(vinylidine fluoride) membrane was 32 L m(-2) h(-1) (at 2 M NaCl draw solution) and 99%, respectively. On the other hand, increasing the inorganic nanoparticles to 5 wt % showed negative influence on the salt rejection as the observed salt flux was 1651 mol m(-2) h(-1). Besides the aforementioned distinct performance, studies of the mechanical properties, porosity, and wettability concluded that the introduced membranes are effective for forward osmosis desalination technology.