Valorization of Agro-Wastes as Fillers in PLA-Based Biocomposites for Increasing Sustainability in Fused Deposition Modeling Additive Manufacturing.

The use of wheat middlings (WM) and rice husks (RH) as biofillers for mixing with poly(lactic acid) (PLA) matrix to produce new 3D-printable biocomposites was assessed. Filaments containing 10 and 20 wt.% agro-waste-derived biofillers were manufactured and, for the sake of comparison, filaments of neat PLA were also produced. The obtained filaments were characterized via thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC), showing potential for further application in additive manufacturing processing. Three-dimensionally printed specimens were thus produced and characterized via: DSC, also evaluating the specific heat capacity (CP) of specific 3D-printed specimens; dynamic mechanical analysis (DMA), also applied for determining the coefficient of linear thermal expansion (CLTE) measured on 3D-printed specimens in two different directions (X and Y); and tensile tests. The latter testing campaign was carried out along three printing directions (X, Y, and Z axes) to test the intrinsic biocomposite features (X-printed samples) as well as interbead and interlayer adhesion (Y- and Z-printed specimens, respectively). All samples demonstrated acceptable properties. The inclusion of a cost-free natural material leads to a strong reduction of the whole material cost. Implementing this new class of composite material to an additive manufacturing technique can significantly reduce the environmental impact of 3D-printed products.

Mechanical Spectroscopy Study of CrNiCoFeMn High-Entropy Alloys.

The equiatomic high-entropy alloy of composition of CrNiCoFeMn with an FCC crystal structure was prepared by either induction melting or additive manufacturing with a selective laser melting (SLM) process, starting from mechanically alloyed powders. The as-produced samples of both kinds were cold worked, and in some cases re-crystallized. Unlike induction melting, there is a second phase, which is made of fine nitride and Cr-rich σ phase precipitates, in the as-produced SLM alloy. Young's modulus and damping measurements, as a function of temperature in the 300-800 K range, were performed on the specimens that were cold-worked and/or re-crystallized. Young's modulus values of (140 ± 10) GPa and (90 ± 10) GPa were measured from the resonance frequency of free-clamped bar-shaped samples at 300 K for the induction-melted and SLM samples, respectively. The room temperature values increased to (160 ± 10) GPa and (170 ± 10) GPa for the re-crystallized samples. The damping measurements showed two peaks, which were attributed to dislocation bending and grain-boundary sliding. The peaks were superposed on an increasing temperature background.

Microstructural Study of CrNiCoFeMn High Entropy Alloy Obtained by Selective Laser Melting.

The high entropy alloy (HEA) of equiatomic composition CrNiFeCoMn and with FCC crystal structure was additively manufactured in a selective laser melting (SLM) process starting from mechanically alloyed powders. The as-produced alloy shows fine nitride and σ phase precipitates, which are Cr-rich and stable up to about 900 K. The precipitates increase in number and dimensions after long-period annealing at 900-1300 K, with a change in the HEA mechanical properties. Higher aging temperatures in the furnace, above 1300 K, turn the alloy into a single FCC structure, with the disappearance of the nitride and σ phase precipitates inside the grains and at the grain boundaries, but still with the presence of a finer Cr-rich nitride precipitation phase. These results suggest that the as-produced HEA is a supersaturated solid solution at low and intermediate temperature with nitrides and σ nanostructures.

The Effect of Zr Addition on Melting Temperature, Microstructure, Recrystallization and Mechanical Properties of a Cantor High Entropy Alloy.

The effect of Zr addition on the melting temperature of the CoCrFeMnNi High Entropy Alloy (HEA), known as the "Cantor's Alloy", is investigated, together with its micro-structure, mechanical properties and thermomechanical recrystallization process. The base and Zr-modified alloys are obtained by vacuum induction melting of mechanically pre-alloyed powders. Raw materials are then cold rolled and annealed. recrystallization occurred during the heat treatment of the cold-rolled HEA. The alloys are characterized by X-ray diffraction, electron microscopy, thermal analyses, mechanical spectroscopy and indentation measures. The main advantages of Zr addition are: (1) a fast vacuum induction melting process; (2) the lower melting temperature, due to Zr eutectics formation with all the Cantor's alloy elements; (3) the good chemical alloy homogeneity; and (4) the mechanical properties improvement of re-crystallized grains with a coherent structure. The crystallographic lattice of both alloys results in FCC. The Zr-modified HEA presents a higher recrystallization temperature and smaller grain size after recrystallization with respect to the Cantor's alloy, with precipitation of a coherent second phase, which enhances the alloy hardness and strength.

Impact of Fabric Properties on Textile Pressure Sensors Performance.

In recent years, wearable technologies have attracted great attention in physical and chemical sensing applications. Wearable pressure sensors with high sensitivity in low pressure range (<10 kPa) allow touch detection for human-computer interaction and the development of artificial hands for handling objects. Conversely, pressure sensors that perform in a high pressure range (up to 100 kPa), can be used to monitor the foot pressure distribution, the hand stress during movements of heavy weights or to evaluate the cyclist's pressure pattern on a bicycle saddle. Recently, we developed a fully textile pressure sensor based on a conductive polymer, with simple fabrication and scalable features. In this paper, we intend to provide an extensive description on how the mechanical properties of several fabrics and different piezoresistive ink formulation may have an impact in the sensor's response during a dynamic operation mode. These results highlight the complexity of the system due to the presence of various parameters such as the fabric used, the conductive polymer solution, the operation mode and the desired pressure range. Furthermore, this work can lead to a protocol for new improvements and optimizations useful for adapting textile pressure sensors to a large variety of applications.