Perspectives on Developing Burn Resistant Titanium Based Coatings-An Opportunity for Cold Spraying.

Titanium alloys are crucial lightweight materials; however, they are susceptible to spontaneous combustion under high-temperature and high-pressure conditions, limiting their widespread use in aerospace engines. Improving the burn resistance of Ti alloys is essential for the structural safety and lightweight of aerospace equipment. Burn-resistant Ti alloys, such as Ti-V-Cr and Ti-Cu, however, face limitations such as high cost and low specific strength. Surface coatings provide a cost-effective solution while maintaining the high specific strength and good processability of the base material. Conventional surface treatments, such as laser cladding, result in defects and deformation of thin-walled parts. Cold spray technology offers a promising solution, as it uses kinetic energy to deposit coatings at low temperatures, avoiding defects and deformation. In this paper, we review the current research on burn-resistant surface technologies of Ti alloys and propose a new method of bimetallic coating by cold spraying and low-temperature heat treatment, which has the potential to solve the problem of spontaneous combustion of aerospace engine parts. The strategy presented can also guide the development of high-performance intermetallic compound-strengthened metal matrix composite coatings.

A Simple Method for Preparation of Highly Conductive Nitrogen/Phosphorus-Doped Carbon Nanofiber Films.

Heteroatom-doped conductive carbon nanomaterials are promising for energy and catalysis applications, but there are few reports on increasing their heteroatom doping content and conductivity simultaneously. In this manuscript, we use 2-(4-aminophenyl)-5-aminobenzimidazole as the diamine monomer to prepare polyamic acid with asymmetric structural units doped with phosphoric acid (PA) and polyacrylonitrile (PAN) as innovative composite precursors, which are then electrospun into nanofiber films. After stabilization and carbonization, the electrospun fibers are converted into N/P co-doped electrospun carbon nanofiber films (ECNFs) with high heteroatom content, including 4.33% N and 0.98% P. The morphology, structure, and conductivity of ECNFs were systematically characterized. The ECNFs doped with 15 wt.% PA exhibited conductivity that was 47.3% higher than that of the ECNFs undoped with PA, but the BET surface area decreased by 23%. The doped PA in the precursor nanofibers participated in the cyclization of PAN during thermal stabilization, as indicated by infrared spectroscopy and thermogravimetric analysis results. X-ray diffraction and Raman results indicate that a moderate amount of PA doping facilitated the formation of ordered graphitic crystallite structures during carbonization and improved the conductivity of ECNFs.

Investigation and improvement of the desulfurization performance of molten carbonates under the influence of typical pyrolysis gases.

Co-pyrolysis with oxygen-lean waste tires could improve the quality of pyrolytic oil from the bio-wastes while H2S/COS generated during co-pyrolysis process has a negative impact on the utilization of oil/syngas as well as the flue gas pollution control. Compared to traditional wet desulfurization process, high-temperature desulfurization via molten carbonates could reduce heat loss and favor the recycling of captured sulfur. Notably, small-molecule pyrolytic gases might change the species of sulfur-containing gases and promote the re-emission of absorbed sulfur from the molten salts. To fully understand the effects of pyrolysis gases (H2/CO/H2O/CO2) on molten salts desulfurization efficiency as well as mutual conversion mechanism of H2S and COS, equilibrium compositions calculations and adsorption experiments were carried out in the present study. The results showed that H2/CO had few effects on molten salts desulfurization performance and mutual conversion of H2S/COS. In contrast, CO2 and H2O had obvious adverse effects on desulfurization efficiency through the transferring of free S2- into emitted sulfur-containing gases. More specifically, only a small amount of CO2 reacted with S2- to produce COS while more S2- was converted to H2S and released from the reactor outlet when H2O was introduced. Fortunately, the impact of H2O or CO2 on molten salts desulfurization could be weakened with the addition of CaCO3 by transferring the molten free S2- into precipitated CaS. Besides, multi-stage desulfurization units connected in series and parallel were proposed and estimated, which was confirmed to show good performance to maintain the high desulfurization efficiency from the complicated pyrolytic gases.

Pomegranate-like silicon-based anodes self-assembled by hollow-structured Si/void@C nanoparticles for Li-ion batteries with high performances.

Silicon is considered as one of the most promising alternatives to the graphite anode for lithium-ion batteries due to its high theoretical capacity (4200 mAh g-1). However, its fragile solid electrolyte interphase cannot tolerate the large volume changes of bare silicon induced by the lithium insertion and extraction, resulting in low Coulombic efficiency. In previous reports, a yolk-shell design, such as Si@void@C, in which the well-defined space allows the silicon particles to expand freely without breaking the outer carbon shells, can effectively improve the Columbic efficiency. Here, we design a pomegranate-like silicon-based anodes self-assembled by the hollow-structured Si/void@C nanoparticles, in which silicon and some voids are together sealed in the outer carbon shells, by the magnesiothermic reduction of the colloidal SiO2@PEI nanospheres prepared by the hydrolysis of the tetraethoxysilane under the catalytic effect of polyetherimide (PEI). Due to the tolerance of the presealed void in the carbon shells of the primary hollow-structured Si/void@C nanoparticles, the prepared pomegranate-like silicon-based anodes deliver a high reversible capacity of 1615 mAh g-1 at 0.1 C and long cycle life of 73.5% capacity retention at 2 C after 500 cycles, as well as high Coulombic efficiency of 99%.

Fate of heavy metals during molten salts thermal treatment of municipal solid waste incineration fly ashes.

Thermal treatment could effectively realize the detoxification of heavy metals in municipal solid waste incineration (MSWI) fly ash through the approach of removal or stabilization process. To lower the operating temperature and suppress the evaporation of heavy metals, a molten salts (NaCl-CaCl2) thermal treatment method was proposed for the detoxification of heavy metals from MSWI fly ash at a relatively mild condition (600/800 °C). The fate of heavy metals during the heating process and their stabilization properties in the remained ash slag after molten salts thermal treatment were investigated. The results showed that, compared with the traditional thermal treatment, heavy metals were more easily chlorinated by the means of molten salts thermal treatment. The well distributed chloride in molten salts facilitated the direct chlorination of PbO/CdO. Furthermore, Al2O3 in ash enhanced the indirect chlorination of CuO/PbO/CdO, except for ZnO. In contrast, SiO2 showed better performance in promoting the indirect chlorination of heavy metal oxides. Meanwhile, some Zn2+ was precipitated from molten salts as Si/Al-Zn composite oxides through the interactions with ash containing Si/Al oxides. On the other hand, the dissolved heavy metals in molten salts showed a good thermal stability during the thermal treatment. The volatilization fractions of all detected heavy metals were less than 5%. After the molten salts thermal treatment, heavy metals in the ash slag were well stabilized and the amount of heavy metals leached was significantly lower than that from the raw fly ash.

Hydrothermal synthesis and photocatalytic activity of butterfly-like CaTiO3 dendrites with dominant {101} facets.

Novel butterfly-like CaTiO3 dendrites dominantly bounded by {101} facets have been synthesized via a conventional hydrothermal by using tetramethylammonium hydroxide (TMAH) as a mineralizer and surface modifier. The wing-branches of the butterfly-like CaTiO3 dendrites are composed of primary block tetragonal plates with dominant {101} facets overlapping and ranking around the stem of 〈131〉 directions in the same plane belonging to the group of {101}. With the basis of the experimental results and the lattice structure, a possible formation mechanism of the butterfly-like CaTiO3 dendrites has been discussed and proposed. The preferential adsorption of the organic [Formula: see text] ions released by the ionization of TMAH on {101} planes suppresses the deposition of the calcium titanate species on {101} planes, which induces the formation of the primary block tetragonal plates and their overlapping as well as ranking around 〈131〉 direction along {101} planes, resulting in the butterfly-like CaTiO3 dendrites bounded with {101} facets. The investigation on the degradation of rhodamine-B demonstrates, due to the dominant exposition of the {101} facets, the butterfly-like CaTiO3 dendrites display superior photocatalytic activity of more than four time that of CaTiO3 microcuboids bounded with smart {101} and (010) facets.