Effective electronic waste valorization via microwave-assisted pyrolysis: investigation of graphite susceptor and feedstock quantity on pyrolysis using experimental and polynomial regression techniques.

Waste printed circuit board (WPCB) was subjected to microwave-assisted pyrolysis (MAP) to investigate the energy and pyrolysis products. In MAP, pyrolysis experiments were conducted, and the effects of WPCB to graphite mass ratio on three-phase product yields and their compositions were analyzed. In addition, the role of the initial WPCB mass (10, 55, and 100 g) and susceptor loading (2, 22, and 38 g) on the quality of product yield was also evaluated. By using design of experiments, the effects of graphite susceptor addition and WPCB feedstock quantity was investigated. A significant liquid yield of 38.2 wt.% was achieved at 38 g of graphite and 100 g of WPCB. Several other operating parameters, including average heating rate, pyrolysis time, microwave energy consumption, specific microwave power used, and product yields, were optimized for the MAP of WPCB. Pyrolysis index (PI) was calculated at the blending of fixed quantity WPCB (100 g) and various graphite quantities in the following order: 2 g (21) > 20 g (20.4) > 38 g (19.5). The PI improved by increasing the WPCB quantity (10, 55, and 100 g) with a fixed quantity of graphite. This work proposes the product formation and new reaction pathways of the condensable compounds. GC-MS of the liquid fraction from the MAP of WPCBs without susceptor resulted in the generation of phenolic with 46.1% relative composition. The addition of graphite susceptor aided in the formation of phenolic and the relative composition of phenolics was found to be 83.6%. The area percent of phenol increased from 42.8% (without susceptor) to 78.6% (with susceptor). Without a susceptor, cyclopentadiene derivative was observed in a very high composition (~ 31 area %).

Conversion of a low value industrial waste into biodiesel using a catalyst derived from brewery waste: An activation and deactivation kinetic study.

In this study, biodiesel was produced by using a heterogeneous acid catalyst made from brewer's spent yeast (BSY). BSY was initially activated by phosphoric acid followed by carbonization in inert atmosphere and sulfonation process to prepare the catalyst. It is completely characterized using sophisticated instruments to determine its physical and chemical properties. Subsequently, the effectiveness of the catalyst was analyzed by subjecting it to sonochemical esterification of an industrial low value waste product, palm fatty acid distillate (PFAD). The reactions were performed in the presence of ultrasound at a constant frequency of 25 kHz. An optimum methyl ester conversion of 87.8% was achieved at 8 wt% of catalyst, 21:1 methanol to PFAD molar ratio, 65 °C and 180 min of reaction time. The catalyst displayed a high catalytic stability up to four cycles due to firm SO3H functional group attached onto the surface. Furthermore, a novel sonochemical kinetic model was proposed for surface esterification reaction on the catalyst. The reaction rate was found and it followed a pseudo-first-order reaction mechanism. Furthermore, a deactivation model was also proposed to account for the loss of activity upon catalyst reuse during sonochemical reaction.