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[This corrects the article DOI: 10.1021/jacsau.3c00330.].
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Catalysts containing Pt nanoparticles and reducible transition-metal oxides (WOx, NbOx, TiOx) exhibit remarkable selectivity to aromatic products in hydrodeoxygenation (HDO) reactions for biomass valorization, contrasting the undesired aromatic hydrogenation typically observed for metal catalysts. However, the active site(s) responsible for the high selectivity remains elusive. Here, theoretical and experimental analyses are combined to explain the observed HDO reactivity by interrogating the organization of reduced WOx domains on Pt surfaces at sub-monolayer coverage. The SurfGraph algorithm is used to develop model structures that capture the configurational space (â¼1000 configurations) for density functional theory (DFT) calculations of a W3O7 trimer on stepped Pt surfaces. Machine-learning models trained on the DFT calculations identify the preferential occupation of well-coordinated Pt sites (≥8 Pt coordination number) by WOx and structural features governing WOx-Pt stability. WOx/Pt/SiO2 catalysts are synthesized with varying W loadings to test the theoretical predictions and relate them to HDO reactivity. Spectroscopy- and microscopy-based catalyst characterizations identify the dynamic and preferential decoration of well-coordinated sites on Pt nanoparticles by reduced WOx species, consistent with theoretical predictions. The catalytic consequences of this preferential decoration on the HDO of a lignin model compound, dihydroeugenol, are clarified. The effect of WOx decoration on Pt nanoparticles for HDO involves WOx inhibition of aromatic ring hydrogenation by preferentially blocking well-coordinated Pt sites. The identification of preferential decoration on specific sites of late-transition-metal surfaces by reducible metal oxides provides a new perspective for understanding and controlling metal-support interactions in heterogeneous catalysis.
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The use of visible photon fluxes to influence catalytic reactions on metal nanoparticle surfaces has attracted attention based on observations of reaction mechanisms and selectivity not observed under equilibrium heating. These observations suggest that photon fluxes can selectively impact the rates of certain elementary steps, creating nonequilibrium energy distributions among various reaction pathways. However, quantitative studies validating these hypotheses on metal nanoparticle surfaces are lacking. We examine the influence of continuous wave visible photon fluxes on the CO desorption rates from 1 to 2 nm diameter Pt and Pd nanoparticle surfaces supported on γ-Al2O3. Temperature-programmed desorption measurements quantified via diffuse reflectance infrared Fourier transform spectroscopy demonstrate that visible photon fluxes significantly enhanced the rate of CO desorption from Pt nanoparticles in a wavelength-dependent manner. 440 nm photons most efficiently promoted CO desorption from Pt nanoparticle surfaces, aligning with the excitation energy for the interfacial electronic transition within the Pt-CO bond. Conversely, visible photon fluxes had no measurable influence on CO desorption rates from Pd nanoparticle surfaces after accounting for photon-induced heating. Density functional theory calculations demonstrate that the Pt-CO bond exhibits a narrower LUMO resonance, stronger coupling between the photoexcitation and forces induced on the metal-C bond, and vibrational energy dissipation that more effectively couples to desorption as compared to Pd-CO. These results demonstrate the specificity photons provide in facilitating chemical reactions on metal nanoparticle surfaces and substantiate the idea that photon fluxes can steer processes and outcomes of catalytic reactions in ways not achievable by equilibrium heating.
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Chemical recycling of polyurethane (PU) waste is essential to displace the need for virgin polyol production and enable sustainable PU production. Currently, less than 20% of PU waste is downcycled through rebinding to lower value products than the original PU. Chemical recycling of PU waste often requires significant input of materials like solvents and slow reaction rates. Here, we report the fast (<10 min) and solvent-free acidolysis of a model toluene diisocyanate (TDI)-based flexible polyurethane foam (PUF) at <200 °C using maleic acid (MA) with a recovery of recycled polyol (repolyol) in 95% isolated yield. After workup (hydrolysis of repolyl ester and separations), the repolyol exhibits favorable physical properties that are comparable to the virgin polyol; these include 54.1 mg KOH/g OH number and 624 cSt viscosity. Overall, 80% by weight of the input PUF is isolated into two clean-cut fractions containing the repolyol and toluene diamine (TDA). Finally, end-of-life (EOL) mattress PUF waste is recycled successfully with high recovery of repolyol using MA acidolysis. The solvent-free and fast acidolysis with MA demonstrated in this work with both model and EOL PUF provides a potential pathway for sustainable and closed-loop PU production.
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Polyurethane (PU) is the sixth most used plastic in the world. Because many PU derived materials are thermosets and the monomers are valuable, chemical recycling to recover the polyol component is the most viable pathway to utilizing postconsumer PU waste in a closed-loop fashion. Acidolysis is an effective method to recover polyol from PU waste. Previous studies of PU acidolysis rely on the use of dicarboxylic acid (DCA) in high temperature reactions (>200 °C) in the liquid phase and result in unwanted byproducts, high energy consumption, complex separations of excess organic acid, and an overall process that is difficult to scale up. In this work, we demonstrate selective PU acidolysis with DCA vapor to release polyol at temperatures below the melting points of the DCAs (<150 °C). Notably, acidolysis with DCA vapor adheres to the principles of green chemistry and prevents in part esterification of the polyol product, eliminating the need for additional hydrolysis/processing to obtain the desired product. The methodology was successfully applied to a commercial PU foam (PUF) postconsumer waste.
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Strong metal-support interactions (SMSIs) are well-known in the field of heterogeneous catalysis to induce the encapsulation of platinum (Pt) group metals by oxide supports through high temperature H2 reduction. However, demonstrations of SMSI overlayers have largely been limited to reducible oxides, such as TiO2 and Nb2O5. Here, we show that the amorphous native surface oxide of plasmonic aluminum nanocrystals (AlNCs) exhibits SMSI-induced encapsulation of Pt following reduction in H2 in a Pt structure dependent manner. Reductive treatment in H2 at 300 °C induces the formation of an AlOx SMSI overlayer on Pt clusters, leaving Pt single-atom sites (Ptiso) exposed available for catalysis. The remaining exposed Ptiso species possess a more uniform local coordination environment than has been observed on other forms of Al2O3, suggesting that the AlOx native oxide of AlNCs presents well-defined anchoring sites for individual Pt atoms. This observation extends our understanding of SMSIs by providing evidence that H2-induced encapsulation can occur for a wider variety of materials and should stimulate expanded studies of this effect to include nonreducible oxides with oxygen defects and the presence of disorder. It also suggests that the single-atom sites created in this manner, when combined with the plasmonic properties of the Al nanocrystal core, may allow for site-specific single-atom plasmonic photocatalysis, providing dynamic control over the light-driven reactivity in these systems.
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Single-atom catalysts (SACs) offer efficient metal utilization and distinct reactivity compared to supported metal nanoparticles. Structure-function relationships for SACs often assume that active sites have uniform coordination environments at particular binding sites on support surfaces. Here, we investigate the distribution of coordination environments of Pt SAs dispersed on shape-controlled anatase TiO2 supports specifically exposing (001) and (101) surfaces. Pt SAs on (101) are found on the surface, consistent with existing structural models, whereas those on (001) are beneath the surface after calcination. Pt SAs under (001) surfaces exhibit lower reactivity for CO oxidation than those on (101) surfaces due to their limited accessibility to gas phase species. Pt SAs deposited on commercial-TiO2 are found both at the surface and in the bulk, posing challenges to structure-function relationship development. This study highlights heterogeneity in SA coordination environments on oxide supports, emphasizing a previously overlooked consideration in the design of SACs.
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The addition of platinum-group metals (PGMs, e.g., Pt) to CeO2 is used in heterogeneous catalysis to promote the rate of redox surface reactions. Well-defined model system studies have shown that PGMs facilitate H2 dissociation, H-spillover onto CeO2 surfaces, and CeO2 surface reduction. However, it remains unclear how the heterogeneous structures and interfaces that exist on powder catalysts influence the mechanistic picture of PGM-promoted H2 reactions on CeO2 surfaces developed from model system studies. Here, controlled catalyst synthesis, temperature-programmed reduction (TPR), in situ infrared spectroscopy (IR), and in situ electron energy loss spectroscopy (EELS) were used to interrogate the mechanisms of how Pt nanoclusters and single atoms influence H2 reactions on high-surface area Pt/CeO2 powder catalysts. TPR showed that Pt promotes H2 consumption rates on Pt/CeO2 even when Pt exists on a small fraction of CeO2 particles, suggesting that H-spillover proceeds far from Pt-CeO2 interfaces and across CeO2-CeO2 particle interfaces. IR and EELS measurements provided evidence that Pt changes the mechanism of H2 activation and the rate limiting step for Ce3+, oxygen vacancy, and water formation as compared to pure CeO2. As a result, higher-saturation surface hydroxyl coverages can be achieved on Pt/CeO2 compared to pure CeO2. Further, Ce3+ formed by spillover-H from Pt is heterogeneously distributed and localized at and around interparticle CeO2-CeO2 boundaries, while activated H2 on pure CeO2 results in homogeneously distributed Ce3+. Ce3+ localization at and around CeO2-CeO2 boundaries for Pt/CeO2 is accompanied by surface reconstruction that enables faster rates of H2 consumption. This study reconciles the materials gap between model structures and powder catalysts for H2 reactions with Pt/CeO2 and highlights how the spatial heterogeneity of powder catalysts dictates the influence of Pt on H2 reactions at CeO2 surfaces.
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Metal-catalysed reactions are often hypothesized to proceed on bifunctional active sites, whereby colocalized reactive species facilitate distinct elementary steps in a catalytic cycle1-8. Bifunctional active sites have been established on homogeneous binuclear organometallic catalysts9-11. Empirical evidence exists for bifunctional active sites on supported metal catalysts, for example, at metal-oxide support interfaces2,6,7,12. However, elucidating bifunctional reaction mechanisms on supported metal catalysts is challenging due to the distribution of potential active-site structures, their dynamic reconstruction and required non-mean-field kinetic descriptions7,12,13. We overcome these limitations by synthesizing supported, atomically dispersed rhodium-tungsten oxide (Rh-WOx) pair site catalysts. The relative simplicity of the pair site structure and sufficient description by mean-field modelling enable correlation of the experimental kinetics with first principles-based microkinetic simulations. The Rh-WOx pair sites catalyse ethylene hydroformylation through a bifunctional mechanism involving Rh-assisted WOx reduction, transfer of ethylene from WOx to Rh and H2 dissociation at the Rh-WOx interface. The pair sites exhibited >95% selectivity at a product formation rate of 0.1 gpropanal cm-3 h-1 in gas-phase ethylene hydroformylation. Our results demonstrate that oxide-supported pair sites can enable bifunctional reaction mechanisms with high activity and selectivity for reactions that are performed in industry using homogeneous catalysts.
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The adaptive response of the mandible and temporomandibular joint (TMJ) to altered occlusion in juvenile patients is presently unclear. To address this question, we established a mouse model in which all molars were extracted from the maxillary right quadrant in prepubertal, 3-week-old mice and analyzed morphological, tissue, cellular, and molecular changes in the mandible and condyle 3 weeks later. Unilateral loss of maxillary molars led to significant, robust, bilateral changes, primarily in condylar morphology, including anteroposterior narrowing of the condylar head and neck and increased convexity at the condylar surface, as determined by geometric morphometric analysis. Furthermore, both condyles in experimental mice exhibited a degenerative phenotype, which included decreased bone volume and increased mineral density near the condylar head surface compared to control mice. Changes in condylar morphology and mineralized tissue composition were associated with alterations in the cellular architecture of the mandibular condylar cartilage, including increased expression of markers for mature (Col2a1) and hypertrophic (Col10a1) chondrocytes, suggesting a shift toward differentiating chondrocytes. Our results show significant bilateral condylar morphological changes, alterations in tissue composition, cellular organization, and molecular expression, as well as degenerative disease, in response to the unilateral loss of teeth. Our study provides a relatively simple, tractable mouse tooth extraction system that will be of utility in uncovering the cellular and molecular mechanisms of condylar and mandibular adaptation in response to altered occlusion. © 2022 The Authors. JBMR Plus published by Wiley Periodicals LLC on behalf of American Society for Bone and Mineral Research.
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Precise control of electron density at catalyst active sites enables regulation of surface chemistry for the optimal rate and selectivity to products. Here, an ultrathin catalytic film of amorphous alumina (4 nm) was integrated into a catalytic condenser device that enabled tunable electron depletion from the alumina active layer and correspondingly stronger Lewis acidity. The catalytic condenser had the following structure: amorphous alumina/graphene/HfO2 dielectric (70 nm)/p-type Si. Application of positive voltages up to +3 V between graphene and the p-type Si resulted in electrons flowing out of the alumina; positive charge accumulated in the catalyst. Temperature-programmed surface reaction of thermocatalytic isopropanol (IPA) dehydration to propene on the charged alumina surface revealed a shift in the propene formation peak temperature of up to ΔT peakâ¼50 °C relative to the uncharged film, consistent with a 16 kJ mol-1 (0.17 eV) reduction in the apparent activation energy. Electrical characterization of the thin amorphous alumina film by ultraviolet photoelectron spectroscopy and scanning tunneling microscopy indicates that the film is a defective semiconductor with an appreciable density of in-gap electronic states. Density functional theory calculations of IPA binding on the pentacoordinate aluminum active sites indicate significant binding energy changes (ΔBE) up to 60 kJ mol-1 (0.62 eV) for 0.125 e- depletion per active site, supporting the experimental findings. Overall, the results indicate that continuous and fast electronic control of thermocatalysis can be achieved with the catalytic condenser device.
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The drive for atom efficient catalysts with carefully controlled properties has motivated the development of single atom catalysts (SACs), aided by a variety of synthetic methods, characterization techniques, and computational modeling. The distinct capabilities of SACs for oxidation, hydrogenation, and electrocatalytic reactions have led to the optimization of activity and selectivity through composition variation. However, characterization methods such as infrared and X-ray spectroscopy are incapable of direct observations at atomic scale. Advances in transmission electron microscopy (TEM) including aberration correction, monochromators, environmental TEM, and micro-electro-mechanical system based in situ holders have improved catalysis study, allowing researchers to peer into regimes previously unavailable, observing critical structural and chemical information at atomic scale. This review presents recent development and applications of TEM techniques to garner information about the location, bonding characteristics, homogeneity, and stability of SACs. Aberration corrected TEM imaging routinely achieves sub-Ångstrom resolution to reveal the atomic structure of materials. TEM spectroscopy provides complementary information about local composition, chemical bonding, electronic properties, and atomic/molecular vibration with superior spatial resolution. In situ/operando TEM directly observe the evolution of SACs under reaction conditions. This review concludes with remarks on the challenges and opportunities for further development of TEM to study SACs.
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The development of experimental and computational tools that give accurate and visual active site descriptions has renewed research interest in atomically dispersed metal catalysts. In this perspective, we describe our approach to synthesizing and understanding atomically dispersed Pt-group metals on oxide supports. Using site-specific characterization, we show that these metal species have distinct reactivity from metal clusters. We argue that producing materials where all metal sites have identical local coordination is key to both accurately assessing catalytic properties and achieving single-site behavior. Methods for assessing site uniformity are considered. We show that producing uniform metal species allows us to describe their structure at the atomic scale and understand how this structure evolves under different conditions. Finally, we suggest pathways to increased functionality for atomically dispersed catalysts, through control of their local coordination and steric environment and through cooperativity with different sites.
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Methanol carbonylation to acetic acid (AA) is a large-scale commodity chemical production process that requires homogeneous liquid-phase organometallic catalysts with corrosive halide-based cocatalysts to achieve high selectivity and activity. Here, we demonstrate a heterogeneous catalyst based on atomically dispersed rhenium (ReO4) active sites on an inert support (SiO2) for the halide-free, gas phase carbonylation of methanol to AA. Atomically dispersed ReO4 species and nanometer sized ReOx clusters were deposited on a high surface area (700 m2/g) inert SiO2 using triethanolamine as a dispersion promoter and characterized using aberration corrected scanning transmission electron microscopy (AC-STEM), UV-vis spectroscopy, and X-ray absorption spectroscopy (XAS). Reactivity measurements at atmospheric pressure with 30 mbar of methanol and CO (1:1 molar ratio) showed that bulk Re2O7 and ReOx clusters on SiO2 (formed at >10 wt %) were selective for dimethyl ether formation, while atomically dispersed ReO4 on SiO2 (formed at <10 wt %) exhibited stable (for 60 h) > 93% selectivity to AA with single pass conversion >60%. Kinetic analysis, in situ FTIR, and in situ XAS measurements suggest that the AA formation mechanism involves methanol activation on ReO4, followed by CO insertion into the terminal methyl species. Further, the introduction of â¼0.2 wt % of atomically dispersed Rh to 10 wt % atomically dispersed ReO4 on SiO2 resulted in >96% selectivity toward AA production at volumetric reaction rates comparable to homogeneous processes. This work introduces a new class of promising heterogeneous catalysts based on atomically dispersed ReO4 on inert supports for alcohol carbonylation.
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Introducing spectator molecules to the surface of supported noble metal nanoparticles is an innovative approach to improve the selectivity of heterogeneous catalysts. Colloidal synthesis of the nanoparticles allows researchers to select the spectator and the nanoparticle size, as well as the subsequent particle loading on different supports under well-defined conditions. However, understanding the interplay of the various effects that spectators can have on the catalytic properties of metal surfaces still requires further development. In this work, dodecylamine (DDA) is used to develop insights into the influence of spectator species on the chemical properties of 1.4-3.7 nm colloidal Pt nanoparticles on different supports (powders of Al2O3, ZnO, and TiO2). DDA deposition results in two chemically distinct spectator species on the Pt surface depending on temperature, as evidenced from X-ray photoelectron spectroscopy (XPS). DDA selectively blocks terrace sites on the Pt nanoparticles at room temperature, as apparent from diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) with CO as a surface-sensitive probe molecule. The electron donor effect of the amine group in DDA influences the electron densities of the accessible lower coordinated, reactive Pt adsorption sites as indicated from spectral shifts in DRIFTS and XPS. Furthermore, DDA suppresses CO-induced surface reconstruction of the Pt surface and metal-support interactions, although these effects depend on temperature and support composition. Therefore, spectators may be used to adjust the nature of metal nanoparticle-oxidic support interactions. The experimental findings and mechanistic explanations are supported by density functional theory calculations. These results may build a platform in understanding the fundamental properties of amine spectators in Pt-based catalysis, activating specific sites, enhancing site selectivity, acting as sensors, and directing the metal-support interaction.
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Catalytic enhancement of chemical reactions via heterogeneous materials occurs through stabilization of transition states at designed active sites, but dramatically greater rate acceleration on that same active site can be achieved when the surface intermediates oscillate in binding energy. The applied oscillation amplitude and frequency can accelerate reactions orders of magnitude above the catalytic rates of static systems, provided the active site dynamics are tuned to the natural frequencies of the surface chemistry. In this work, differences in the characteristics of parallel reactions are exploited via selective application of active site dynamics (0 < ΔU < 1.0 eV amplitude, 10-6 < f < 104 Hz frequency) to control the extent of competing reactions occurring on the shared catalytic surface. Simulation of multiple parallel reaction systems with broad range of variation in chemical parameters revealed that parallel chemistries are highly tunable in selectivity between either pure product, even when specific products are not selectively produced under static conditions. Two mechanisms leading to dynamic selectivity control were identified: (i) surface thermodynamic control of one product species under strong binding conditions, or (ii) catalytic resonance of the kinetics of one reaction over the other. These dynamic parallel pathway control strategies applied to a host of simulated chemical conditions indicate significant potential for improving the catalytic performance of many important industrial chemical reactions beyond their existing static performance.
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Catalysts consisting of atomically dispersed Pt (Ptiso) species on CeO2 supports have received recent interest due to their potential for efficient metal utilization in catalytic convertors. However, discrepancies exist between the behavior (reducibility, interaction strength with adsorbates) of high surface area Ptiso/CeO2 systems and of well-defined surface science and computational model systems, suggesting differences in Pt local coordination in the two classes of materials. Here, we reconcile these differences by demonstrating that high surface area Ptiso/CeO2 synthesized at low Pt loadings (<0.1% weight) exhibit resistance to reduction and sintering up to 500 °C in 0.05 bar H2 and minimal interactions with CO-properties previously seen only for model system studies. Alternatively, Pt loadings >0.1 weight % produce a distribution of sub-nanometer Pt structures, which are difficult to distinguish using common characterization techniques, and exhibit strong interactions with CO and weak resistance to sintering, even in 0.05 bar H2 at 50 °C-properties previously seen for high surface area materials. This work demonstrates that low metal loadings can be used to selectively populate the most thermodynamically stable adsorption sites on high surface area supports with atomically dispersed metals. Further, the site uniformity afforded by this synthetic approach is critical for the development of relationships between atomic scale local coordination and functional properties. Comparisons to recent studies of Ptiso/TiO2 suggest a general compromise between the stability of atomically dispersed metal catalysts and their ability to interact with and activate molecular species.