Accelerated reliability testing of Cu-Al bimetallic contact by a micropattern corrosion testing platform for wire bond device application.

Accelerated reliability testing of integrated circuit (IC) packages, such as wire-bonded devices, is a useful tool for predicting the lifetime corrosion behavior of real-world devices. Standard tests, such as highly accelerated stress test, involves subjecting an encapsulated device to high levels of humidity and high temperature (commonly 85-121 °C and 85-100% relative humidity). A major drawback of current reliability tests is that mechanistic information of what occurs between t = 0 and device failure is not captured. A novel method of in-situ investigation of the device corrosion process was developed to capture the real time mechanistic information not obtained in standard reliability testing [1]. The simple, yet effective methodology involves:•Immersing a micropattern or device directly into contaminant-spiked aqueous solution, and observing its morphological changes under optical microscope paired with a camera.•Short (2-48 h) time required for testing (compared to 24-300 h of standard tests).•No need for humidity chambers.

UV-assisted modification and removal mechanism of a fluorocarbon polymer film on low-k dielectric trench structure.

In this study, we report the first chemical characterization of a plasma-deposited model fluoropolymer on low-k dielectric nanostructure and its decomposition in UV/O2 conditions. Carbonyl incorporation and progressive removal of fluorocarbon fragments from the polymer were observed with increasing UV (≥230 nm) irradiation under atmospheric conditions. A significant material loss was achieved after 300 s of UV treatment and a subsequent wet clean completely removed the initially insoluble fluoropolymer from the patterned nanostructures. A synergistic mechanism of UV light absorption by carbonyl chromophore and oxygen incorporation is proposed to account for the observed photodegradation of the fluoropolymer.

A NEW CLASS OF THIN FILM HYDROGELS PRODUCED BY PLASMA POLYMERIZATION.

A simple, direct route to preparation of surface immobilized hydrogel films is described. Specifically, low pressure RF pulsed plasma polymerization of 1-amino-2-propanol and 2-(ethylamino)ethanol monomers produced thin hydrogel films deposited on substrates located in the plasma reactor. The successful syntheses were carried out under plasma conditions which not only yield the hydrogel but are also sufficiently energetic to produce films strongly grafted to the substrates. The polymer films obtained exhibit the thermoresponsive property of hydrogels, as shown by film color change with temperature. Additional evidence for the phase transition properties of these films was obtained using water contact angle and capillary rise measurements. The plasma polymerization approach provides an unusually simple route to synthesis of hydrogels in which the films are pin-hole free and are of easily controlled thickness. An important added advantage, particularly for applications involving biomaterials, is the conformal property of the plasma generated polymer films. The results obtained suggest that this approach should be applicable to a variety of other monomers and, based on differences observed with the present two monomers, suggest synthesis of films which exhibit a range of phase transition temperatures.

Detection of Ni2+ by a dimethylglyoxime probe using attenuated total-reflection infrared spectroscopy.

A new analytical approach for the detection of Ni2+ utilizing an attenuated total reflection (ATR) technique is discussed in this paper. Nickel detection was accomplished on a silicon ATR parallelogram crystal uniformly coated by a ca. 1.5-microm Nafion film embedded with dimethylglyoxime (DMG) probe molecules. The detection of Ni2+ is based on the appearance of a unique infrared absorption peak at 1572 cm(-1) that corresponds to the C=N stretching mode in the nickel dimethylglyoximate, Ni(DMG)2, complex. The suitable operational pH range for the nickel infrared sensor is between 6 - 8. High alkalinity in the sample solution causes a leaching of Ni(DMG)2. The detection limit of the nickel infrared sensor is 1 ppm in a sample solution of pH = 8. Interference studies revealed that Cu2+ could compete with Ni2+ for the DMG sites in the Nafion matrix. The new nickel detection methodology can be potentially utilized, after further improvement, in field analysis to locate hot spots contaminated with a high ppm of Ni2+.

Response of Ceriodaphnia dubia to ionic silver: discrepancies among model predictions, measured concentrations and mortality.

Silver thiosulfate, often a waste product of photoprocessing, is less bioavailable or toxic to aquatic organisms than is ionic silver. We conducted duplicate 48-h Ceriodaphnia dubia tests in reconstituted laboratory water using treatments of 92.7 nM Ag+ with various concentrations of thiosulfate. Expected Ag+ concentrations were generated for thiosulfate treatment levels using MINEQL + chemical equilibrium modeling. Ag+ concentrations in treatments were determined using a novel silicon-based sensor. Based on predicted Ag+ and published 48-h LC50 values for C. dubia, we did not expect to observe adverse effects. Yet, 100% mortality was observed at low thiosulfate treatments, whereas > 85% and > 95% survival was observed at higher thiosulfate treatment levels, respectively. Our results indicate that biotic responses match the sensor-based Ag+ concentrations. However, there is a discrepancy between these empirical results and responses expected to occur with Ag+ concentrations as predicted by MINEQL + chemical modeling. By correlating silicon sensor data with toxicity results obtained from our laboratory, our work clearly relates a specific chemical form (Ag+) to toxicity results.