Nanoporous antireflection coating for high-temperature applications in the infrared.

Antireflection (AR) coatings are essential to the performance of optical systems; without them, surface reflections increase significantly at steep angles and become detrimental to the functionality. AR coatings apply to a wide range of applications from solar cells and laser optics to optical windows. Many times, operational conditions include high temperatures and steep angles of incidence (AOIs). The implementation of AR coatings is extremely challenging in these conditions. Nanoporous coatings made from high-temperature-tolerant materials offer a solution to this problem. The careful selection of materials is needed to prevent delamination when exposed to high temperatures, and an optimal optical design is needed to lower surface reflections at both the normal incidence and steep AOIs. This paper presents nanoporous silicon dioxide and hafnium dioxide coatings deposited on a sapphire substrate using oblique angle deposition by electron beam evaporation, a highly accurate deposition technique for thin films. Developed coatings were tested in a controlled temperature environment and demonstrated thermal stability at temperatures up to 800°C. Additional testing at room temperature demonstrated the reduction of power reflections near optimal for AOIs up to 70° for a design wavelength of 1550 nm. These findings are promising to help extend the operation of technology at extreme temperatures and steep angles.

E-textile based modular sEMG suit for large area level of effort analysis.

We present a novel design for an e-textile based surface electromyography (sEMG) suit that incorporates stretchable conductive textiles as electrodes and interconnects within an athletic compression garment. The fabrication and assembly approach is a facile combination of laser cutting and heat-press lamination that provides for rapid prototyping of designs in a typical research environment without need for any specialized textile or garment manufacturing equipment. The materials used are robust to wear, resilient to the high strains encountered in clothing, and can be machine laundered. The suit produces sEMG signal quality comparable to conventional adhesive electrodes, but with improved comfort, longevity, and reusability. The embedded electronics provide signal conditioning, amplification, digitization, and processing power to convert the raw EMG signals to a level-of-effort estimation for flexion and extension of the elbow and knee joints. The approach we detail herein is also expected to be extensible to a variety of other electrophysiological sensors.

An Untethered Soft Robot Based on Liquid Crystal Elastomers.

An untethered, soft robot using liquid crystal elastomer (LCE) actuators, onboard power, and wireless Bluetooth control was developed. LCE actuators were thermally triggered using Joule heating and demonstrated an ∼5 N force pull capacity per LCE. A >20% repeatable strain was demonstrated over >100 cycles with minimal loss of strain at high cycle numbers. The LCE actuators were horizontally oriented to maximize conversion of LCE contraction to overall robot movement. A battery and control board were integrated into the body of the robot, which allowed for Bluetooth control of the LCE on/off cycle. System level programming and design were implemented to offset the slow recovery associated with LCE actuators. The multiple LCE actuator legs were programmed to allow individual control of on/off cycles for each leg. LCE leg actuation was alternated between inner and outer legs to provide horizontal movement with minimized loss of motion during the LCE recovery cycle by actuating one set of legs during the recovery cycle of the other set for a maximum movement speed of 1.27 cm/min. Path control was also demonstrated by turning the robot by actuating two LCE legs on one side of the robot. The robot was able to pull up to 1400 g in ideal frictional conditions, allowing the possibility of payload transport, additional battery storage, or onboard sensors. Additional design considerations are discussed to further improve overall robot speed in the future by combining system and material level design considerations.

Wearable Sensor System for Detection of Lactate in Sweat.

Increased development of wearable sensors for physiological monitoring has spurred complementary interest in the detection of biochemical indicators of health and performance. We report a wearable sensor system for non-invasive detection of excreted human biomarkers in sweat. The system consists of a thin, flexible, kapton patch (2.5 × 7.5 cm) that can be coated with adhesive and affixed to the skin. The system can be controlled by a cell phone via a near-field communications protocol, charged wirelessly, and the data can be downloaded and displayed in a smart phone app. The system is designed such that the sensing element plugs into a low-profile socket, and can easily be removed and replaced as needed due to saturation or aging effects. As a demonstration case, we examined using an organic electrochemical transistor (OECT) within this system to monitor lactate concentration. Several different methods for optimizing the sensor performance were compared, including altering electrode materials, employing various immobilization techniques, and tailoring operating voltages. Resulting functional response of the lactate oxidase enzyme was compared as a function of the sensor variables. The OECT sensor was shown to have high sensitivity to lactate, however the sensing range is limited to lactate concentrations below approximately 1 mM.

Understanding and mimicking the dual optimality of the fly ear.

The fly Ormia ochracea has the remarkable ability, given an eardrum separation of only 520 µm, to pinpoint the 5 kHz chirp of its cricket host. Previous research showed that the two eardrums are mechanically coupled, which amplifies the directional cues. We have now performed a mechanics and optimization analysis which reveals that the right coupling strength is key: it results in simultaneously optimized directional sensitivity and directional cue linearity at 5 kHz. We next demonstrated that this dual optimality is replicable in a synthetic device and can be tailored for a desired frequency. Finally, we demonstrated a miniature sensor endowed with this dual-optimality at 8 kHz with unparalleled sound localization. This work provides a quantitative and mechanistic explanation for the fly's sound-localization ability from a new perspective, and it provides a framework for the development of fly-ear inspired sensors to overcoming a previously-insurmountable size constraint in engineered sound-localization systems.

Thermal decomposition properties of NaClO4 functionalized CNT arrays.

Aligned CNT mats were prepared by thermal chemical vapor deposition (CVD) method by exposing a mixture of ferrocene and xylene vapor to the SiO2/Si substrates. Aligned CNT mats functionalized with reactive chemicals without disturbing CNT alignment were characterized by SEM, XRD, FT-IR, FT-Raman and XPS. The thermal stability of the CNT, CNT-OH and CNT-NaCIO4 are investigated using TG-DSC analysis. Oxidation and combustion temperatures of CNT mats were found to be decreased by functionalizing the CNT mats with NaClO4.

Galvanic porous silicon composites for high-velocity nanoenergetics.

Porous silicon (PS) films ∼65-95 µm thick composed of pores with diameters less than 3 nm were fabricated using a galvanic etching approach that does not require an external power supply. A highly reactive, nanoenergetic composite was then created by impregnating the nanoscale pores with the strong oxidizer, sodium perchlorate (NaClO(4)). The combustion propagation velocity of the energetic composite was measured using microfabricated diagnostic devices in conjunction with high-speed optical imaging up to 930000 frames per second. Combustion velocities averaging 3050 m/s were observed for PS films with specific surface areas of ∼840 m(2)/g and porosities of 65-67%.

Thermal analysis of the exothermic reaction between galvanic porous silicon and sodium perchlorate.

Porous silicon (PS) films up to ∼150 µm thick with specific surface area similar to 700 m(2)/g and pore diameters similar to 3 nm are fabricated using a galvanic corrosion etching mechanism that does not require a power supply. After fabrication, the pores are impregnated with the strong oxidizer sodium perchlorate (NaClO(4)) to create a composite that constitutes a highly energetic system capable of explosion. Using bomb calorimetry, the heat of reaction is determined to be 9.9 ± 1.8 and 27.3 ± 3.2 kJ/g of PS when ignited under N(2) and O(2), respectively. Differential scanning calorimetry (DSC) reveals that the energy output is dependent on the hydrogen termination of the PS.