Phase behavior of symmetric ternary block copolymer-homopolymer blends in thin films and on chemically patterned surfaces.

The phase diagram of symmetric ternary blends of diblock copolymers and homopolymers in thin films was determined as a function of increasing volume fraction of homopolymer (phi(H)) and was similar to that for these materials in the bulk. Blends with compositions in the lamellar region of the diagram (phi(H)< or =0.4) could be directed to assemble into ordered lamellar arrays on chemically striped surfaces if the characteristic blend dimension (L(B)) and the period of the stripes (L(S)) were commensurate such that L(S)=L(B)+/-0.10L(B). Blends with compositions in the microemulsion region of the diagram (phi(H) approximately 0.6) assembled into defect-free lamellar phases on patterned surfaces with L(S)> or =L(B), but formed coexisting lamellar (with period L(S)) and homopolymer-rich phases when L(S)

Directing the self-assembly of nanocrystals beyond colloidal crystallization.

This article gives an overview of recent progress in the self-assembly of nanocrystals. Classic self-assembly of nanocrystals, so-called colloidal crystallization driven by van der Waals interactions, is highlighted first with an emphasis on the recent realization of binary colloidal crystals. Next, new developments in the integration of nanocrystals into clusters based on electrostatic interactions, hydrogen bonding and dipole-dipole interactions are summarized, shedding light on the defined control of the interactions between the nanocrystals. Finally, the fabrication of heterogenous nanocrystals, obtained via either phase selective modification at the water/oil interface or facet-selective crystal growth on non-spherical nanocrystals is discussed. These last materials may provide significant building blocks for mimicking molecular self-assembly.

Directed assembly of cylinder-forming block copolymer films and thermochemically induced cylinder to sphere transition: a hierarchical route to linear arrays of nanodots.

A morphological transition from cylinders to spheres was induced in an asymmetric diblock copolymer, poly(styrene)-block-poly(tert-butyl acrylate) (PS-b-PtBA). The periodic arrays of the poly(tert-butyl acrylate) (PtBA) domains were transformed to the ordered poly(acrylic anhydride) (PAA) spheres via the thermal deprotection of tert-butyl acrylate linkages and the subsequent volume change of the minority block. Coupled with techniques to direct the assembly of cylinder-forming block copolymers, this finding provides new routes to fabricate ordered geometries of nanodot arrays.

Directed assembly of block copolymer blends into nonregular device-oriented structures.

Self-assembly is an effective strategy for the creation of periodic structures at the nanoscale. However, because microelectronic devices use free-form design principles, the insertion point of self-assembling materials into existing nanomanufacturing processes is unclear. We directed ternary blends of diblock copolymers and homopolymers that naturally form periodic arrays to assemble into nonregular device-oriented structures on chemically nanopatterned substrates. Redistribution of homopolymer facilitates the defect-free assembly in locations where the domain dimensions deviate substantially from those formed in the bulk. The ability to pattern nonregular structures using self-assembling materials creates new opportunities for nanoscale manufacturing.

Graphoepitaxy of cylinder-forming block copolymers for use as templates to pattern magnetic metal dot arrays.

We report a method to fabricate high-quality patterned magnetic dot arrays using block copolymer lithography, metal deposition, and a dry lift-off technique. Long-range order of cylindrical domains oriented perpendicular to the substrate and in hexagonal arrays was induced in the block copolymer films by prepatterning the substrate with topographic features and chemically modifying the surface to exhibit neutral wetting behaviour towards the blocks of the copolymer. The uniformity of the domain size and row spacing of block copolymer templates created in this way was improved compared to those reported in previous studies that used graphoepitaxy of sphere-forming block copolymers. The pattern of block copolymer domains was transferred to a pattern of magnetic metal dots, demonstrating the potential of this technology for the fabrication of patterned magnetic recording media.